Specifications

Used in Tire Recycling Factory
Used for drawing bead wire from truck tires
Capacity:20-40tires/h
Suitable: 1200mm tires
CE

Dura-Shred Tire debeader

consists of motor, hydraulic system, drawing hook, drawing device, etc. the drawing hook is driven by a hydraulic system, put the tire on the drawing mouth and jut the drawing hook out the to hook steel wire of tire bead, then turn on the start button, it can pull out the whole steel wire by the strong force from the hydraulic cylinder. Meanwhile the rubber part of tire is torn because of the drawing mouth block it. Thus get the effect of separating smoothly.

This tyre wire drawing machine body is made of heavy duty steel to keep stability. Protective frame is equipped to avoid the dangerous cases that steel wires eject to hurt workers. Hooks are made of reinforced alloy steel with life. It is widely used before rubber granulating system and pyrolysis system

Technical Drawing:

Technical Specification:

Model/Data	A	B	C	D	E	Capacity	Motor Power	Maximum pulling power	Maximum tires	Weight
TD-1200	3750mm	1700mm	1230mm	2750mm	660mm	20-40Tire/H	18.5Kw	15T	1200mm	3T

 

 

The Dura-shred Advantage

• Exclusive Control System-Controls and operates the entire plant from its centrally located position and provides instant visibility to what each machine is doing in real time by our tyre shredding plant.

• Unique Stop/Auto Reversal Feature-Protects against overfeeding and damage by non-processable items.

• Advanced Bearing Housing-Isolates bearings from cutting chamber contamination and protects against bearing failure in recycling line for tires.

• Premier Full Turn Key Systems-Plant is manufactured, shipped, installed and ready to start recycling tires.

• Warranty-one of the best warrantees in the shredding recycling industry.

Tire Recycling Process:

Dura-Shred uses its experience and success to continually improve the design and manufacturing of our tire recycling systems to make them more effective and efficient throughout the reduction process. The reduction from whole tires to crumb rubber is accomplished through our:

1.Double shaft shredder

Dura-Shred Double Shaft Tire Shredder: 150 hp rotating the blades, truck and car size tires are reduced to rough 3”shredded strips through the Prime Shredder. Rough shred is then recirculated until it can be sent to the Grater via a conveyer. After here,we can get 50-150 mm tire chips,we called Tire Shredding&Recycling TDF Plant.

2.Grater/Rasper

Dura-Shred Grater: The Grater takes the chips and reduces them to 10mm-30mm. At this point 99% ofthe steel has been stripped and is removed with our magnet belt as the rubber mulch is transported to the vibratory tables for separation. This will be the end of the mulch producing line. For crumb rubber steel free mulch will be sent via conveyor to the Granulators for further processing. After here we get wire free 10-30mm rubber mulch,we called Tyre recycling rubber mulch plant.

3.Granulator

 Dura-Shred Granulator: The Granlators reduces the rubber down to a 1mm-6mm, which is then removed through a screening system. Additional steel and fiber are then removed through an air and vibratory system before being sent to the surge bin for collection.Here we get rubber granules,we call tire shredding rubber crumb plant.

4.Miller

Dura-shred's miller is designed for rubber material where a powdered products is required. Granules of size 1-8 is fed via feeder to the rotating high speed serrated disk to produce a powder product in the required 30-120mesh range and where the final size is determined by adjustable centrifugal screen.After here,we call tire recycling rubber powder plant.

 

Development space of market:

 The method of recycling waste tyre is that separating the inner steel wire and fiber from waste tires through many kinds of technologies and grinding the rubber granules into powder.Waste tyre treatment equipment are suitable for international development and management style. It’s most advantage is it can recovery waste tyres to rubber granules/powder reaching to the availability 100%.

The rubber powder is widely used and almost covers all industrial fields. It can replace the material such as plastic and PVC, instead of nature rubber, berebirth tires .It is used in sport runway and shoe soles; it also can be used to highway, air trip as well as third generation railway sleeper as modification asphalt. 

 

Process:

 Waste tyres— Tire shredder shred whole tyre into pieces (50mm-150mm)(TDF Plant)—Grater medium shredding into smaller ones(10mm-30mm)(rubber mulch plant) Meanwhile seperating steel out—Granulators shred into granules(1mm-6mm)—Miller unit grind the granules into powder(30-100mesh)—steel removing—fiber separator for rubber removing—packing

Rubber powder application:

1.Paving sport ground:

 Runway, school sporting field, garden path, bowling alley, pavement, recreation field, basketball field, etc.

 2.Automobile industry:

Train’s floor, disc silk ribbon for braking, soleplate of automobile and truck, shake sleeve, seal stripe, buffer, shock absorber, daily material for ocean shiping, tyres and inner unerlay of tyres, etc.

 3.Architecture and equipment:

Adhensive/sealant, floors of hospital, company, insulated rubber material, carpet cushion, grass  cushion for family animal, extruded products, module products, coating, bricks, thin slice, water-proof material, etc.

 4.Application of geotechnical/asphalt

 Drainage pipe, asphalt modified by rubber powder which can be used to construct highway and drivingway, filter, adjusting soil/coating layer for road surface, washing pipe with holes, runway for horse race, barrier for traffic or pavement, etc.

 5.Regenerative rubber:

 Rubber products manufacturing.

 6.Other application

  rebirth tires .It is used in sport runway and shoe soles; it also can be used to highway, air trip as well as third generation railway sleeper as modification asphalt.

 Proven Design and Technology.

 A quality system with at an affordable price!

 Fully Automated via 1 centrally located touch screen control panel.

 Backed with one of the best Warrantees in the industry

Plz enquiry us freely,if you got any questions.

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