XK-MX7 Beer Production Process Control Module

1. Product overview

XK-MX7 beer process control module consists of saccharify part and fermentation part. The saccharity part and fermentation part are connected by comprehensive pipeline. Saccharity part constitutes by mash copper, mash kettle, filtering tank, boiler, precipitation tank and heat exchanger, and among each part, it is through pipeline to connect. Mash copper is connected with raw material input pipeline and vapor inlet and outlet pipeline. The fermentation part is composed of several fermentation tanks among which are connected by washing sterilization pipeline, refrigerant return line, temperature monitoring device, refrigerant supply pipeline and comprehensive pipeline. The control system is adopted Siemens programmable controller PLC. Industrial control machine and other self-control components which are convenient to centralized management, discrete control, has the advantage of strong anti-interference and reliability.

2. Technical conditions

1) Training room index: area≥50 square meters

2) Power supply requirement: three-phase five-wire AC power supply, Capacity 10KW

3. Training content

3.1 Control system training

1) DCS understanding

2) Upper industrial control machine function understanding

3) Configuration software programming and setting

4) To understand all kinds of fieldbus networking and communication protocol

5) Interface module type selection and matching

6) The host controller function selection on the site

7) The host controller control programming on the site

8) Remote input/output module type selection and configuration

9) To understand pressure and temperature sensor and its type selection

10) Flow sensor parameter calculation and setting

11) Material position sensor installation notice matters

3.2 Process training

1) Beer production process understanding

2) To understand typical saccharity device“3 boiler 2 tank”

3) Gelatinization and saccharity unit process learning

4) To master the heating temperature of gelatinization and saccharity unit and material mixing ratio

5) To learn wort filtering unit practical operation and how to control tank washing water

6) To learn the boiling unit operation process and boiling strength.

7) To understand whirlpool tank’ function.

8) Wort cooling operation learning

9) To learn the spread cultivation of yeast

10) To learn the process of adding yeast to fermentation tank

11) To operate and master the temperature control system of fermentation tank group

12) To learn how to filter the clear wine

3.3 Comprehensive skill practice

1) To understand system function

2) To understand production process

3) To learn how to improve product quality

4) How to purchase and keep raw material

5) The finished wine’s cost calculation

6) To learn the production management knowledge

7) To manage workshop operation worker

8) To record and check the operation parameters and process parameters

9) Production device maintenance and management

10) Pipeline and valve installation and maintenance

11) Electrical fault analysis and troubleshooting

12) Mechanical fault analysis and troubleshooting