Product Details

High frequency pipe machine

Product Description

High frequency pipe machine is the tube mill for making pipes from thin sheet coil. For now our high frequency pipe machine could make pipes from diameter 10 to 165mm within the material thickness from 0.4 to 6mm. But one machine is not enough, big machine for making small pipe will lead to great waste. Here is the high frequency welding pipe machine pictures for your reference:

High frequency pipe machine working process:

High frequency pipe machine Supported material:

Material: Cold-rolled and hot-rolled coil strip, Carbon steel (δb≤500Mpa, δs≤235Mpa)

2. Steel Tape: Inner diameter: Φ510-610mm

Outer diameter: Max.Φ2000mm

Strip steel width: 240mm-480mm

Strip steel thickness:0.8 – 5.0mm

The maximum weight: 6.0 tons

Basic situation of welded pipe machine
Working speed: 30-60m/min Capacity: 60000 ton, according to the yearly working days, daily working hours and the products.
Electricity
Dynamic power		AC280V±10%, 3phases, 60Hz±1.0%
Control Power		AC220V±10%, one phase, 60 Hz±1.0%
Motor		German Semen
Electrical elements		German Schneider
PLC Control system		American Thermatool provided
Cooling down system
Reservoir for High Frequency equipment			50 m³, one set
Reservoir for circulating cooling water			30 m³, one set
Compressed air
Pressure		0.4Mpa
Flow		4.0m³/h
Main elements of welding pipe machine
NO.	Item			Quantity
1	Hydraulic Single-arbor uncoiler with peeler			1 set
2	Shearing & butt welding machine			1 set
3	Horizontal spiral accumulator			1 set
4	Main welded pipe machine			1 set
5	Sold high frequency welding system			1 set
6	Cooling down system			1 set
7	Control Panel system			1 set
8	CNC flying friction saw			1 set
9	Rollers			1 set
10	Pipe package system and runout table			1 set

The main roll forming machine is composed by main machine frame with driver roller, side roller and then the Gear box & universal joint to connect each part.

Leveling part		For make sure the coil straight and clear from accumulator.
Elements		Up-horizontal roll and below-horizontal roll, one positive five-roll flattener, one pair of feeding vertical roll.
Driven stand		7 sets (Horizontal) diameter=Φ100mm by material 40Cr
Side rollers		8 sets(Vertical) diameter=Φ60mm by material 40Cr
Gear box & universal joint		7sets material of the gear box is cast steel, gear is 20CrMnTi
Main motor		110kW motor brand Semen
Main redactor		2 sets brand Semen
Sizing part
Usage	Make sure the diameter right and pipe straight
Elements	Driver roller, side roller, Gear box & universal joint
Quantity	Five sets (Horizontal) driver roller of diameter 100mm, side roller 5 sets of diameter 60mm, Gear box & universal joint 5 set. Material same all machine.
Main motor	132KW
Main redactor	3 set
Turkyhead	4 sets, each one have four rollers

Here are more pictures about the high frequency pipe machine for your reference:

This picture is about the hydraulic decoiler of pipe machine.

This is about the pipe machine accmulator, it can proctect coil surface well.

This is about the high frequency welding system.

This part is about the sizing system.

This is about the pipe mould.

This is about the finsihed pipe.

Check where the pipe used.

Packaging & Shipping

Our Services

Installation, Commissioning, Test and Training

1. The engineers from the Seller shall supervise the installation on site and fulfill the commissioning. They should start off within 10 days after they get the information from the Buyer.

2. The Buyer signs in the Certificate of Acceptance.

3. The Seller trains the operators of the Buyer during the commissioning

4. Commissioning: about 3 engineers in 30 days.

5. The Buyer shall pay for the international air tickets and the local, such as board and lodging, daily transportation, communication,Insurance, etc. The Buyer shall pay USD 70 /day /person to the Seller for the commissioning.

6. The Buyer shall prepare an interpreter for better communication between the two sides.

Equipment Manufacturing and Inspection/Test

1. The Seller manufactures the equipment according to the relevant standards strictly and tests the equipment according to the technical documents.

2. The Buyer shall inspect and test the commodities at the Seller’s factory at the Seller informs to confirm their conformity to the Contract Specifications. If the Buyer fails to arrive on time, the Seller shall have the right to deliver the goods according to the date stipulated in the Contract.

Technical Documents

The Seller shall submit the following documents in English:

1. Foundation Plan (including the arrangement of water, electricity and air ect.)

2. Arrangement Plan

3.Operation Instruction (including the structure diagrams of the equipment, operation instruction, maintenance and trouble shooting, safe rules, consumable parts list and purchased parts list)