Product Details

Name: Multifunctional Ion vacuum plating machine

Introduction:

Multifunctional Ion vacuum plating machine contains Medium Frequency Magnetically Controlled Multi-Arc Ion Coating Machine(PVD). And it is a model in-house designed developed according to actual needs of the market on the basis of a mature model of this company, suitable for plating various hard metallic films and metallic compound films on the surface of metals and alloys, having outstanding film quality, being widely applied to the surface treating area in such industries as high class decoration, watch, glasses, cutting tool and hardware.

Application industry

Watch industry (strap, case, dial)

Automotive industry (piston, piston rings, alloy wheels)

Hardware industry (sanitary ware, door knobs, locks)

Precision mold industry (standard punch mold, forming mold)

Glass ceramics industry (glass tableware, ceramic crafts)

Architecture industry (stainless steel plate, stair railings, columns)

Tools industry (drill bits, carbide cutters, broaches, shaving heads)

Main Features:

1. The vacuum chamber is a vertical type single door structure made of stainless steel.

2. The vacuum system is composed of a mechanical pump, a Roots pump, and 2-4 homemade high quality molecular pumps or diffusion pump.Specifications

Brass Keyparts vacuum coating machine 1, get all kinds of decorative coating. 2,low cost,

3. The metallization system has 3 sets of 20KW medium frequency power supply, being equipped with 3 pairs of targets and a heating arc device, being able to treat the working surface effectively.

4. The target washing device has 3 target washing carriages pneumatically controlled respectively.

5. The vacuum inflating system has a mass flow control instrument and a gas flow display.

6. The electrical control system is equipped with sound and light alarm devices for circuit overload, water cutoff and air cutoff.

7. The control system (touch screen + PLC) displays detailed parameters at real time and controls the entire production process fully automatically under automatic running mode.

Solution 2: Brass Keyparts vacuum coating machine integrated three technology of DC magnetron sputtering, middle frequency sputtering and electric arc ion evaporation, combining the linear ionize source and pulse bias coating to thin the deposition particles. The various film performance are improved, and be able to coat alloy film, compound film, multilayer composite film on the surface of metal as well as nonmetal. After years of dedicated R&D by our engineer, through unique cathode electric arc ion and unbalanced magnetron systems, we develop a package of PROPOWER series of computer automatic control system. It makes the coating film adhesion density as well as good complex consistency, and solve the problems of the complexity of the manual operation, film color inconsistencies, etc.

Characteristic:

1. The principle of magnetron sputtering is based on the cathode glow discharge theory, expanding the cathode surface magnetic field close to the surface of workpiece, to increased the ionized rate of sputtering atoms. It retains the delicate of the magnetron sputtering and increased the glossiness.

2.The performance of electric arc plasma evaporation source is reliable, be able to work under the current 30A when optimize the cathode and magnetic field structure coating, and the coating film and substrate interface produce atomic diffusion, plus the feature of the ion beam assisted deposition.

Applied industry: The equipment is widely used in IPG clocks, IPS watches and clocks, guns IP, mobile phone shell, hardware, sanitary ware, cutters, anti-friction tools, dies and mould, etc. It can coat TiN, TiCN, CrN, TiALN, TiNbu, TiCrN, ZrN, and various kinds of diamonds film (DLC).

Model and Main Technical Parameters of HAWK Series Vacuum Multiple -Arc Ion Coating Machine
Performance/Model	JYDC-900	JYDC -1000	JYDC -1250	JYDC -1400	JYDC -1600
Size of coating chamber	D900*H100mm	D1000*H1100mm	1250*H1500mm	1400*H1600mm	1600*H1800mm
Power supply type	Arc power supply, filament power supply, pulse bias power supply
Structure of vacuum chamber	Vertical front door structure, rear air exhaust system and double-layer water cooling chamber
Material of vacuum chamber	superior stainless steel vacuum chamber
Limit vacuum	6.0*10 -4 Pa(unload, clean vessel)
Extraction time	from atmosphere to 8.0*10 -3 Pa ≤ 15 minutes
Vacuum acquisition system	Diffusion pump or molecular pump + Roots pump + Mechanical pump + Holding pump (the specific model can be selected according to customer requirements)
Arc source	4 units or 6 units	6 units or 8 units	8 units or 10 units	14 units or 16 units	16 units or 18 units
Bias power supply	10KW/set	20KW/set	20KW/set	40KW/set	50KW/set
Rotating mode of workpiece turntable	Planetary revolution and rotation, variable frequency speed regulation (controllable and adjustable)
Workpiece baking temperature	Controllable and adjustable from room temperature to 450° C (PID temperature control)
Process gas	3-path or 4-path process gas flow control and display system, selective automatic gassing system
Cooling mode	Water circulation cooling mode, cooling water tower or industrial water cooler or deep cooling system. (Provided by customers)
Control mode	Manual/automatic integration mode, touch screen operation, PLC or computer control
Total power	25KW	30KW	35KW	60KW	75KW
Alarm and protection	Alarm water shortage, overcurrent and overvoltage, open circuit and other abnormal conditions of pumps, targets and so on and execute relevant protective measures and electric interlock function
Equipment area	W2m*L3m	W2.5m*L3.5m	W3m*L4m	W4.5m*L6m	W5m*L7m
Other technical parameters	Water Pressure ≥ 0.2MPa, Water Temperature ≤ 25° C, Air Pressure 0.5-0.8MPa
Remarks	The specific configuration of coating equipment can be designed according to process requirements of coating products