Name: Safety operation fuel oil pyrolysis device waste plastics recycling
Brand: Beston
Availability: InStock

Product Details

Safety operation fuel oil pyrolysis device waste plastics recycling

Product Description

Our pyrolysis machine can convert waste plastic, tyre and rubber etc into fuel oil in normal pressure. In general, we can get 1 ton fuel oil with 2.5 tons waste tyre or plastic, the fuel oil can be refined throught the oil distillation machine to the diesel, gasoline, and machine oil. Zero emission, high efficiency, our pyrolysis plant not only can resolve the problem of the waste plastic/tyre and pollution, but also can bring substantial benefits for you.

Put the raw material into the reactor, and then heat the burner. The oil gas from reactor will be separated in the manifold. The heavy oil gas will drop down and be stored in the slag oil tank, while the light gas will rise up to the condenser. After cooling, gas turns into liquid and flows to the oil tank. The remained gas that cannot be liquified will enter the hydroseal, and then return to the burner to be burnt after the edulcoration and desulfuration.

WJ-9 waste tire/plastic /rubber pyrolysis plant

with capacity 20T/D,continuous running for 24 hours per day, equipped with safety device(alarm for over temperature and pressure, Auto pressure releasing system, extra gas recycling system, Fire fighting device) and advanced dedusting system(dust chemical removing tank, ceramic ring filtering system and alkali sprayers), which will guarantee safety and no pollution in production.

Specification for 6-20T Pyrolysis Machine
Items	Contents
Raw material	Waste tyre ,scrap plastic,waste rubber
Structure form	vertical
Model	WJ-6	WJ-8	WJ-9
Size of reactor	D2200*L6000mm	D2800*L6200mm	D2800*L7100mm
24-hour capacity	6T	8-10T	16-20T
Operating pressure	Constant pressure
Heating material	Coal, charcoal, fuel gas, fuel oil
Average out-put oil rate	50%(depends on different raw materials and we can test out-put oil rate for you )
Material of reactor	Q245R/Q345R boiler plate
Thickness of reactor	16mm
Rotate speed of reactor	0.4-0.8 turn/minute
Mode of cooling	Water cooling

Available raw materials of pyrolysis plant
Raw materials	Oil yield rate
PE	95%
PP	90%
PS	90%
Plastic cable	80%
Submarine cable	75%
Plastic bag	50%
ABS	40%
Leftovers of parper	Wet 15-20%, dry 60%
big tire	45-50%
small tire	35-40%
house garbage	35-50%
rubber cable	35%
sole	30%
PET	NA

3D Drawing

End Products and Usage
NO.	Name	Percentage	Usage
1	Tyre oil	50%	• can be sell directly.
			• make diesel and gasoline by use oil distillation machine.
			• can be as fuel.
2	Carbon black	30%	• can be sell directly.
			• make fine carbon by the carbon black grinding equipment.
			• make carbon brick by briquetting equipment.
3	Steel wire	12%	• can be sell directly.
			• make steel bloom by hydraulic press-packing
4	Combustible gas	8%	• can be as fuel heating the reactor
			• extra gas also be storage as fuel for other heating.

Main Feature

1. Safety

A. With an auto welding machine for the reactor, it can not only greatly improve working efficiency but also guarantee the quality of welding seam, thus avoid explosion caused by gas leak.

B. Professional heating treatment and x-ray detection chamber are especially for welding.

C. Professional thermometer, pressure gauge and safety valve.

D. It is dangerous to burn exhaust gas (C1 to C4) without any safety measures. In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production.

2. Environmental Friendly

A. Well water de-dusting system can avoid black smoke.

B. The exhaust gas will be recycled for heating reactor, no gas pollution

C. Every junction of the reactor is in good sealing situation with professional sealing material.

3. Long service Life

A. Material: Q245R or Q345 Boiler Steel Plate, thickness 16mm.

B. Welding: Automatic welding machine with heating treatment and x-ray detection will prolong the service life of reactor to the max.

4. Energy Saving

A. Well sealing for heating system, no gas leak and saving fuel.

B. The exhaust gas will be recycled for reactor heating.

5. The total production consumption

A. Power: 120kw/hour in total (but it is not every device start at the same time).

B. Cooling circuit water: 100m³/hour in total (the water can be recirculated and the more the water flow, the better the cooling down).

C. Fuel for heating:

30——40KG coal for processing one ton raw oil for average.

20——30KG diesel for processing one ton raw oil for average.

D. Space for machine: 3000square meter----3500 square meter (the smallest space).

E. Workers or shift: 4 to 6 workers which can be divided by two groups.

Main Parts

	Burner (Furance) Built at client’s place, with fire-resistant bricks and other construction materials. It can also can be attached with oil burners when need to burn fuel oil or gas to heat the system .
Reactor Size:2200600012mm Steel material:Q245R/Q345R
	Oil Gas Separator Size: 700x2500x6mm Steel Material: Q254R
Oil Gas Condensers Size: 630x6000x6mm Steel Material: Carbon Steel
	Oil Storage Tank Size:1400x3000x4mm Steel Material: Carbon Steel Capacity: 5MT
Water Seal Size: 950x1500mmSteel Material: Carbon Steel Purifier and storage tank for extra burning gas, fire and explosion terminator

Packaging & Shipping

30 working days for delivery time after first payment.