Name: Full automatic tyre recycle machine pyrolysis used bottle recycling plant
Brand: BESTON
Availability: InStock

Product Details

Full automatic tyre recycle machine pyrolysis used bottle recycling plant

General Introductions

Our pyrolysis machine can convert waste plastic, tyre and rubber etc into fuel oil in normal pressure. In general, we can get 1 ton fuel oil with 2.5 tons waste tyre or plastic, the fuel oil can be refined throught the oil distillation machine to the diesel, gasoline, and machine oil. Zero emission, high efficiency, our pyrolysis plant not only can resolve the problem of the waste plastic/tyre and pollution, but also can bring substantial benefits for you.

Technical Parameters

Item	Content
Input-raw materials	Waste Tire/Plastic/Rubber; Medical Waste
Output-end products	Fuel Oil, Carbon Black and Steel Wire
Fuel to heat the reactor	Coal, Fuel Gas, Fuel Oil, wood, etc
Model	WJ-6	WJ-8	WJ-9
Reactor size (L*W)	6000mm*2200mm	6200mm*2800mm	7100mm*2800mm
Capacity/D	6T/D	8-10/D	16-20T/D
Power	24KW	30KW	54KW
Space for Machine(LWH)	30m10m10m	30m10m10m	40m10m10m
Steel Thickness of Reactor	12mm	16mm	16mm
Life time	5-8years
Reactor Structure	Horizontal & Rotary
Heating Mode	Combination of direct and indirect heating
Cooling Mode	Environmental Water Cooling
Pressure	Normal Pressure
Workers Needed	2-3 Workers Per Shift
Oil Yield Rate	50%(differ according to different raw materials)
Working Form	Continuous/Batch

3D layout

Working Process

Raw Materials

End Products

Fuel oil: oil from this plant can be used as industrial fuel for burning, such as power plant factory, cement factory, aluminum factory, central heating factory and so on.

Carbon black: crude carbon black from this plant is crude,and it can be sold to the brick factory as internal combustion or to the factory needing it as raw materials,such as tyre,shoe,cable and sealant companies.

Environmental Protection

We have reached to the standard of European Environmental Bureau in the following three aspects: waste gas releasing, waste solid recycling and waste water purifying.

1. Waste gas: exhaust gas&hot smoke

(1) Exhaust gas is recycled to the furnace and supplied as fuel during the pyrolysis process

(2) In the furnace, there will be some hot smoke. The dust in it is removed by the de-dusting system. Three specifically designed steps are used, which ensures the gas released is pollution-free.

2. Waste liquid: water

The waste water has two sources: produced in the pyrolysis process; water in the hydro-seal and de-dusting system. The water is discharged after three stage of filtration

3. Waste solid: carbon black&steel wire

(1) Carbon black can be sold to the brick factory as internal combustion or to the factory as raw materials, such as tyre, shoe, cable and sealant companies

(2) Steel wire can be sold to the iron and steel company directly

Energy saving

1.Latest heating system, combined hot smoke heating and fire directly heating. improve heating effeciency for 20% and save energy for 15-20%.

2.New designed reactor case, with particular thermolith and asbestos cover. Increase life time and make reactor get heated uniformly.

3.Specific reactor case cover, keep kcal from transmited to air in workshop.

Successful Cases

1. Installed waste plastic pyrolysis oil refining system in Korea

2. Running waste plastic pyrolysis oil refining system in India

Security 100%

1.100% Avoid burn technology.

2.explosion-proof technology for 100%.

3.With auto welding machine for waste tire oil pyrolysis plant, it can not only greatly improve working efficiency but also guarantee the welding quality.

4.Professional thermometer, pressure gauge and safey explosion-proof valve.

5.It is dangerous to burn exhaust gas (C1 to C4) without any safety measures. but we special design which is hydroseal and gas gun .It is not only guarantee the safety but also can save the fuel.

6.The third generation of heating method which combines the advantages from direct and indirect heating . It is safe for the operation.

After-sale Service

1.Design the installation drawings according to your site

2.For each set of waste plastic pyrolysis oil refining system, one technician will be sent to guide your installation, test the machine and train your workers. Besides, we will provide one month's service for free. After one month, the salary for the technician will be USD65.00/day.

3.1 year warranty, engineers available to service at any time.

4.Periodical call visit, to make sure there is no problems of the equipment.

5.Design specific maintainence program according to different situation of your plant.

Product Certificates

FAQ

Q: How you can clean the emission to meet environmental standard?

A: 3 layers of dedusting system-alkali liquor wasing+ceramic filtering+alkali liquor sprayers. Extra gas from reactor will be recycled into furnace for heating, it will be cleaned by specific device before to be burned of cause. Ash and odor are also well prevented as the pyrolysis system is totally sealed, sepcially for continuous running plants.

Q: Can tire and plastic be mixed to be processed?

A: Generally, we don’t recommend you to mix them. Tire and plastic need different temperature and time to be processed. If you put them together, much fuel will be wasted. Besides, the quality and rate of final oil will also change.

Q: What’s the difference between continuous pyrolysis plant and intermittent pyrolysis plant?

A: They are different in the following aspects:

For the continuous type, the feeding of raw materials and discharging of slag are both automatic. While for the intermittent type, these two processes are manual.

For the continuous type, the feeding hole is very small, so the pretreating system is needed to cut the raw materials into small piece. While the intermittent type does not need this device.

The continuous plant can operate for some time without stop. While for the intermittent plant, the reactor must be cooled before the second batch.

Q: What’s the usage of the Pyrolysis oil? Can it be used in vehicles?

A: (1) The pyrolysis oil is fuel oil and can be used as fuel in some heavy industry factories, such as glass factory, power plant factory, aluminum factory and so on.

(2) If you want to use the oil in vehicles, you may need the distillation plant. It can distill the pyrolysis oil into diesel.

We, Beston(Henan) machinery Co.Ltd., are one of the professional manufacturers specializing in pyrolysis machine, oil distillation machine and carbon black processing machine. Having been in this field for 15 years, we promise that our products adopts highly advanced technology and has the features of increasing oil output 5%, saving energy 30%, protecting the environment and ensuring safety 100%.