rotary dryer design
USD $442,500 - $5,200,000 /Set
Min.Order:1 Set
Jiangsu Haijian Stock Co., Ltd.
300~10000TPD Top Brand Cement Clinker Rotary Kiln of Jiangsu Haijian Stock Co.,Ltd
Cement rotary kiln is the main euipment for sintering cement clinker. The cement rotary kiln produced by our company can be used for chemical industry and etc. Through technical renovations, the rotary kiln sintering system made by our company has adopted high measuring precession plunger pump,variable speed adjusted valve,stainless steel spring sheet seal and other national advanced technologies. In order to raise up automation degree, industrial TV has been used at the kiln head for monitoring of kiln,analog fluorescent screen has been used for display of process flow; infrared scanning system has been adopted for sinterinng zone to directly in vision, convienent on the computer . with the use of these new technologies, it is directly in vision , convienent in operation and reliable in use. Therefore ,the rmalcondition can be raised. Compared to been raised 3-5% up , production has been increased 5-10% and heat consumption has been reduced 15% down.
China Leading and Professional Manufacturer Rotary Kiln
Limestone Rotary Kiln Brief Introduction :
1. Limestone Rotary kiln belongs to building material equipment, which can be divided into cement kiln, metallurgy chemical kiln and lime kiln according to different materials. Cement kiln is used for making of cement clinker and there are dry and wet methods to make cement. Metallurgy chemical kiln is used in metallurgy industry and ironworks for lean iron ore, chromium ore and ferronickel ore calcimine.
2. Rotary kiln is used for calcimine of high aluminum vandal ochre in refractory material industry, calcimine of calotte and aluminum hydroxide in aluminum manufacturer, claiming of chrome sand ore and chrome powder ore in chemical plant.
Structure Features of Rotary Kiln:
The kiln shell is made of rolled steel plates; its structure is optimized by computer software, and features"
longitudinal flexible and transverse rigid”, which improved the loading of supporting device and stability of
refractory lining,
The supporting roller bearings features smaller width over diameter ratio L/D, leading to its higher reliability.
The special high-started torque motor for cement industry rotary kiln is applied for driving system.
The sealing of labyrinth plus spring pressing with asbestos heat isolation layers attached, is applied higher so
that reliability and longer service life of sealing are achieved.
Application of Rotary Kiln:
1. Rotary kiln is commonly used in the production process of catalytic agent, molecular sieve and zinc oxide, etc. As a result, you can find a rotary kiln in variety of industries, like steel annealing and nonferrous smelting industries, metallurgy and chemistry fields, and building industries, and more.
2. Rotary kiln system, which is also called a rotary calcine kiln, is a commonly used building material machine. Classifying by material properties, a rotary kiln falls into cement kilns, metallurgy chemical kilns, and lime kilns.
Working Principle of Rotary Kiln:
1) With a certain slope to the level, the whole kiln body is supported by rollers and fitted with thrust rollers to control up and down movement of the kiln body.
2) Besides main driving unit for driving system, it is also fitted with the auxiliary driving unit so as to ensure the kiln body still can rotating when the main motor is powered off and prevent it from deforming.
3) The kiln head adopts housing type sealing and kiln rear uses axial contact sealing unit so that reliability of sealing could be ensured.
Main Technical Parameter of Cement Clinker Rotary Kiln:
Spec.(m) | Capacity(t/d) Close/Open | Slope of the kiln shell % | NO of support | Rotating speed of kiln (r/min) | Type of thrust roller | Main motor | Main reducer | weight (t) | |
Type | Power KW | ||||||||
Φ2.8/2.5×44 | 300 | 3.5 | 3 | 0.445~2.22 | Mechanical | ZSN4-225-21 | 55 | ZS145-1-I | 177 |
Φ3.2×52 | 600 | 3.5 | 3 | 0.676~3.38 | Mechanical Hydraulic | Z2-101 | 100 | ZS145 | 213 |
Φ3×48 | 700 | 3.5 | 3 | 0.676~3.38 | Mechanical Hydraulic | Z2-101 | 100 | ZS145 | 213 |
Φ3.2×50 | 1000 | 3.5 | 3 | 0.36~3.57 | Hydraulic | ZSN4-280-091B | 160 | ZSY450-40-V | 280.6 |
Φ3.3×50 | 1200 | 4 | 3 | 0.36~3.57 | Hydraulic | ZSN4-280-091B | 160 | ZSY450-40-V | 317 |
Φ3.5×54 | 1500~1800 | 4 | 3 | 0.39~3.9 | Hydraulic | ZSN4-315-092 | 220 | NZS995-28VIBL | 341 |
Φ4×60 | 2500 | 4 | 3 | 0.41~4.07 | Hydraulic | ZSN4-355-092 | 315 | YNS1110-22.4VBR | 434 |
Φ4.2×60 | 3000 | 3.5 | 3 | 0.4~4 | Hydraulic | ZSN4-355-12 | 400 | YNS1400-31.5VBR | 532 |
Φ4.3×64 | 3500 | 4 | 3 | 0.4~4 | Hydraulic | ZSN4-355-12 | 400 | YNS1400-31.5L | 562 |
Φ4.3×66 | 3200 | 4 | 3 | 0.4~3.99 | Hydraulic | ZSN4-355-12 | 420 | ZSY710-35.5-I | 599 |
Φ4.8×72 | 5350 | 3.5 | 3 | 0.36~4.56 | Hydraulic | ZSN4-450-092 | 710 | JH800C-SW306-28 | 854 |
Φ4.8×74 | 5000 | 4 | 3 | 0.35~4 | Hydraulic | ZSN4-450-092LP44 | 630 | JH710C-SW305-40 | 854 |
Φ5×74 | 6000 | 4 | 3 | 0.35~4 | Hydraulic | ZSN4-450-092 | 710 | JH800C-28 | 894 |
Φ5.2×78 | 6000 | 4 | 3 | 0.4~4 | Hydraulic | ZSN4-450-12 | 800 | JH900C-SW305-28 | 990 |
Φ5.6×87 | 8000 | 4 | 3 | Max4.23 | Hydraulic | ZSN4-450-12 | 800 | JH900C-SW305-25 | 1201 |
Φ6×95 | 10000 | 4 | 3 | Max5 | Hydraulic | ZSN4-500-092 | 950×2 | JH900C-SW305-28 | 1580 |
Some pictures of Rotary Kiln
Some pictures of Rotary Kiln Test Process
Some pictures of Rotary Kiln Delivery
JIANGSU HAIJIAN STOCK CO., LTD.
Brief Introduction
Haijian Company is situated in the world-famous Yangtze River Delta Economic Zone, Shanghai Economic North circle---Jiangsu Haian. This boasts lots of picturesque sceneries and outstanding talents. The company is 200 kilometers away from Shanghai---the cosmopolis---to the south and from Nanjing ---the capital of Jiangsu Province to the west.
Haijian, established in 1970, was reformed into a provincial public run shareholding enterprise in November 2003. It is staffed by 500 workers, 25% of whom are engineering technical management personnel. The company covers an area of 100000 square meters, with a building area of 55000 square meters. It possesses fixed assets worthy of close to 0.1 billion yuan, and it holds own 65 million yuan in all. It machines and cuts 50000 tons of produces every year.
Dominant Products
The company has dominant products of 5 series, over 30 categories, and over 500 types such as, new-type of dry-process rotary with a daily production of below 5000 tons, principal machines(such as rotary kiln, roller press, tube mill, vertical mill and dryer.) all kinds of machines for dust filtering, powder separator, conveying equipment and garbage burning. Among them, one product was awarded silver medal by International Expo, three products were elected excellent products and famous-brand products by China Building Materials Machinery Industry Association, five won the title of provincial and municipal high-quality and famous-brand products. Roller press, one of the key scientific and technological projects of national seventh-five year plan,” has successively got over ten awards, such as, second prize of National Science and Technology progress Prize, Gold medal of National Science and Technology Expo,” Golden Bull”’ prize for provincial excellent new products, Jiangsu Famous Brand Products, China Famous Product etc. and was listed in National Torch Plan.
Main accessories
The company has over 400sets of equipment of all specifications and nice functions, including vertical lathes, floor type lathes, common lathes, gear hobbling machine, lapping machines, plane-milling & boring machines, normalizing furnaces, automatic flame cutting machines, automatic welding machines, bridge cranes, AC transformer of 1260KW.There are seven machining workshop buildings, two apartment buildings and one office building in the company. The devices of metering, physical and chemical test, crack detection may satisfy and guarantee the demands of products machining.
Main Building House of Jiangsu Haijian Stock Co.,Ltd.
Name | Building time | Building area (m2) | Length (m) | Width (m) | Height (m) | Hoisting weight (T) |
Metal Machining workshop(I) | 1974 | 616 | 44 | 14 | 7.2 | 5 |
Metal Machining workshop(II) | 1982 | 540 | 36 | 15 | 7.2 | 5 |
Metal Machining workshop(III) | 1980 | 792 | 44 | 18 | 9.5 | 10×2 |
Metal Machining workshop(IV) | 1995 | 3672 | 102 | 36 | 10.2 | 20×4 |
Rivet welding workshop(I) | 1985 | 1512 | 42 | 36 | 10.2 | 20×2 |
Rivet welding workshop(II) | 1983 | 756 | 42 | 18 | 10.2 | 10×2 |
Rivet welding workshop(III) | 1996 | 4998 | 102 | 24.5×2 | 20.2 | 20,30,50,75,80 |
General assemble workshop | 1994 | 6426 | 102 | 21×3 | 10.2/19.2 | 20×3 10×2 |
Electric workshop (I) | 1991 | 756 | 42 | 18 | 12 | 10 |
Electric workshop (II | 1993 | 1512 | 42 | 36 | 12 | 20×2 |
Office building | 1988 | 2400 | 60 | 8 | 20 |
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We also manufacture cement machinery for cement plant such as:
1 | Rotary kiln | 5 | Vertical mill | 9 | Mining mill | 13 | Lime kiln |
2 | Ball mill | 6 | Dust collector | 10 | O-Separator | 14 | Crusher |
3 | Roller press | 7 | Belt conveyor | 11 | preheater | 15 | Cement packer |
4 | Grate cooler | 8 | Bucket elevator | 12 | Steel ball | 16 | Etc... |
Why’ choose us
1,We are factory .All machineries from Jiangsu Haijian Stock Co.,Ltd are made by ourselves, with lower price ,good quality and assured full after service
2,Full and perfect service
a, Pre-sale service
We provide you the equipment according to your special demand, and we supply the technology design for free.
b. Sale services
Send technicians to the jobsite for guiding the installation and adjustment.
c. After-sale services
To establish long term friendship, we will regularly pay return visit to customers.
1,We "allow users to rest assured that customer satisfaction" as the goal of our products, "three guarantees" twelve months from the date of use of the lifelong service.
2,Active demonstration program designed for the user, provide free technical information and data analysis, good pre-sale services.
3,During the installation, commissioning period equipment, promptly send experienced technicians to the scene to guide the installation and commissioning.
4,During product use, to ensure timely prices of spare parts, and is responsible for product life-long maintenance.
5,If the user inquire technical or quality issues, ensure timely reply or send on-site service.
Implementation of the above regulations, and ultimately to the contract requirements shall prevail.
Warmly welcome to our company to have a visit
Sincerely hope we can have the chance to cooperation with you in the near future
JIANGSU HAIJIAN STOCK CO.,LTD
Add: No.198 Shuanglou Road Qutang Town Haian County,Jiangsu, PRC
Tel:0086 513 88792415
Fax:0086 513 88792415
P.C:226671