Product Details

Sol-Gel Alumina Ceramic Alumina grain F120 F150 F180

Brand Name HAIXU Abrasives
Place of Origin China
Model Number BCA
Material Alumina
Usage bonded abrasives and coated abrasives
Abrasive Grain Sizes F16-F220

Product Features

Sol-Gel Alumina Ceramic Alumina grain F120 F150 F180

 

Introduction of Sol-Gel Alumina Ceramic Alumina grain F120 F150 F180

Sol-Gel Alumina abrasive is a new type abrasive grain totally different from traditional fused alumina. Sol-Gel is also called ceramic alumina grain,it is made by sol-gel process.

α-Al2O3 micro-crystal always added as seed into the raw mixed materials of Al2O3 H2O micropowder and water. By doing so,crystal will get more compact when calcined to get solid sol-gel grains. The calcining and sintering process are very important to make sol-gel crystal get small α-Al2O3 crystal size.

 

The features of Sol-Gel Alumina Ceramic Alumina grain F120 F150 F180:

1.      Small crystal size about 100-150nm, which is even much smaller than zirconia alumina. And it’s hundredths of the size of normal fused alumina grains.So it will make abrasive wheels increase lifetime by several times than ordinary wheels.

2.      Excellent self-sharpening performance. The sol-gel grain will get new grinding edges after grinding. The edges are get from the single grain crystal instead of off a whole crystal. That makes the grain much sharper than normal fused alumina.

3.      The microscopic hardness of sol-gel alumina is about 1900-2400 kgs/cm2,which is higher than zirconia alumina. Thus,sol-gel alumina can make grinding and cutting easier for special hard metal such as Nickel chromium alloy and nickel titanium alloy.

4.      The roughness is double of normal fused alumina,and even higher than zirconia alumina.

5.      Low temperature grinding is another significant property of Sol-gel alumina abrasive grain. That will avoid much heat during grinding and cutting, so it won’t get hurt of workpiece surface.

6.      Small size grinding edges and sharp grinding can avoid tiny crackle on workpiece.

 

 

Physical propertiesof Sol-Gel Alumina Ceramic Alumina grain F120 F150 F180 :

 

Product Name

SG Blue Ceramic Alumina Abrasive

Method

Sol-Gel

True Density 

3.90 g/cm³

Hv Hardness

2100-2200(khf/mm³)

Color

Blue

Crystal size

50-150nm

Roughness

65%

 

Chemical composition ofSol-gel alumina abrasive grain

AL2O3

94-96%

Y2O3

1-2%

La2O3+NdO2

2-3%

 

Applications of Sol-gel alumina abrasive grain:

Sol-gel alumina abrasive grain always mixed with other abrasive grains to make abrasive tools.

1. Diamondcuttingwheel.

2. Diamondvitrified gear grinding wheel.

3. High level resin boned grinding wheel.

4. High level vitrified bonded grinding wheel.

5. Centerless grinding wheel.

6. High level cutting disc.

7. High level coated abrasives.

 

Thebulkdensityof Sol-gelaluminaabrasivegrain

Grit   designation

Mean diameter   in um

Bulk Density(g/cm3)

F16

1230

1.76-2.00

F20

1040

1.78-2.02

F22

885

1.78-2.02

F24

745

1.78-2.00

F30

625

1.77-2.00

F36

525

1.79-1.99

F40

438

1.75-1.96

F46

370

1.73-1.93

F54

310

1.76-1.95

F60

260

1.72-1.94

F70

218

1.70-1.92

F80

185

1.67-1.87

F90

154

1.65-1.86

F100

129

1.64-1.84

F120

109

1.63-1.82

F150

82

1.62-1.82

F180

69

1.60-1.80

F220

58

1.58-1.78


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