Cellphone computer camera module VCM motor micro cable pin precision automatic fiber laser tin ball soldering welding machine
USD $49000 - $65000 /Set
Min.Order:1 Set
Hunan Jiankun Precision Technology Co., Ltd.
Cellphone computer camera module VCM motor micro cable pin precision automatic fiber laser tin ball soldering welding machine
Quick Detail
In the ring welding head of the tin ball laser soldering machine, the distributing disc sends the tin ball to the welding nozzle respectively, and then the laser melts the tin ball at the welding nozzle to the OIS PIN position. In the whole process, nitrogen plays an auxiliary supply in preventing the oxidation of tin balls and determining whether tin balls are available. The equipment adopts a high-precision visual positioning correction system and linear motor motion system to realize high-speed fine welding.
Description
Tin ball laser soldering machine also called tin ball solder jetting machine, tin ball laser welding machine, solder ball laser welding machine solder ball laser soldering machine, etc. It is a new solder mounting process. The main advantage of this process is that the interconnection can be achieved at a tiny size, and the size of the melt drop can be as small as tens of microns. The tin ball in the container can be transferred to the jet head through a special single-tin bead ball parting system. The tin ball placed on the jet head can be instantly melted through the laser's high pulse energy. The melted tin material can be sprayed to the solder joint surface by inert gas pressure to form an interconnected solder joint. At the same time, this new welding method can also achieve spot welding, butt welding, overlap welding, sealing welding, and so on for thin-wall materials and precision parts in semiconductor devices.
Applications:
Because there is no flux in the tin ball, the laser heating and melting will not cause splashing, full and smooth after solidification, and there is no additional process such as follow-up cleaning or surface treatment on the welding pad. The amount of tin is constant, the ball-splitting welding speed is fast, high precision, suitable for:
1-HD camera module and precision voice control device
2-Data line solder joint assembly and other small pad and enameled wire soldering
3-Solder 3C electronic components of high precision product welding, including camera module, VCM module, contact bracket, BGA, HDD(hard disk drive), magnetic head, and other precision micro components welding
4-PCB/FPC laser soldering, mobile phone digital camera soft plate connection point welding, data line solder joint assembly welding, sensor welding
5-Aerospace high-precision electronic product welding
6-Other industries, such as wafers, optoelectronics, MEMS, sensor production, etc.
Specifications
Laser Mode | Continuous Fiber Laser |
Laser Wavelength | 1060-1070 nm |
Laser Power | 5W-300W(Optional) |
The Specifications of Tin Ball | 50um-1200um(Optional) |
Ball Spraying Speed | UPH>12,000(Ball) |
Driving Mode | Servo motor screw drive |
Axis Accuracy | ±3μm |
CCD Positioning Accuracy | ±0.02mm |
Environmental Requirements | 18-27℃ |
Power Supply and Rated Powe | AC220V 50/60HZ,3.5KW |
Competitive Advantage:
1-Tin ball no splash, no flux contamination, welding no residue, no cleaning, cost-saving;
2-Tin ball welding, stable solder, smooth weld, beautiful, good appearance consistency, no need to deal with or simple treatment after welding, can greatly improve the welding quality;
3- Realize the precision welding of small welding positions, and solve the problem of manual welding;
4- High welding speed, improve production capacity, save labor costs
5- High weld quality, no porosity, accurate control, small focus point, high positioning accuracy, easy-to-achieve automation
6-Multi-station intelligent work platform, equipped with synchronous CCD positioning and monitoring system, can effectively ensure welding accuracy, yield ≥99.8%; High efficiency, and fast speed;
7- Small welding gap, high consistency of solder joint size;
8- In the welding process, the laser and nozzle do not produce any contact with the welding object, so as not to produce any mechanical stress, greatly weakening the thermal effect, the weld width is small, the heat affected zone is small, and the deformation is small;
9- The use of tin ball jet welding, high welding accuracy, suitable for the temperature requirements of the soft plate connection welding area.
10- The solder joint and the welding body are not in contact during the whole process, which solves the electrostatic threat caused by contact during the welding process.
FAQ
Q1. How can I choose the most suitable machine?
A1: Please tell us what kind of work you want the machine to do. Engraving, cutting, marking? What kind of materials mainly? Cutting/engraving, Max thickness for cutting? How big a working area do you need?
Q2. How long can delivery of the machine?
A2Common machines can be delivered within 3~7 days. Customized machines need 12~25 days.
Q3. If there is any technical help after we receive the machine?
A3 Yes, we have a perfect after-sale service team to supply technical support to our customers. Our technical can assist you in installing the machine and give you free training after you receive the machine.
Q4. If there are some problems with some parts during the warranty period, will your company repair or replace them for me?
A4 Yes, we will. Please send the main part back to our company, we will repair and send back them to you for free within warranty time. If the problem part can not be repaired well, we will send the new one to you within warranty time for free. PS: Not including the consumable parts and Man-made damage.
Q5. Will the machine be sent to my door?
A5 1)Usually for large size and heavy machines, we will quote CFR price. The best shipping way for large and heavy goods is by sea or air. We ship the goods by sea for shipping free to your base seaport in your country (You find a broker to help you to do customs clearance ).
2)For small-size machines, we can quote prices with DHL express cost. Then the machine can send it to your door.
Q6. Can I buy spare parts from your company if I have spare parts in the future?
A6 Yes, please. Our company supplies spare parts for all of our machines.
Q7. Give me reasons to choose your company.
A7 1)Professional laser marking factory with competitive price;
2) High-quality control and perfect service: All of our machines adopted top quality parts → Test machine works well for 3 days before delivery → sent working video and all items photos based on the order list to the buyer to check → Buyer checks everything is included and satisfied → Professional plywood package to avoid damage → shipping machine
3)Supply technical support all the time for our machine; We have a professional after-sale service team to supply technical support to our clients for free. You can talk with them at any time if you need to.
4)Strict implementation of after-sales warranty.
5)The important is that you will receive the Corresponding goods after you make the payment.
Q8. How do we pay you?
A8 Please talk with us first. After we confirm the machine optional parts, and spare parts for order with each other, we will give you the link to order, or transfer via T/T bank.