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Product Details

Work flow

System Overview

1. Plant based milk PET bottle aseptic filling line

1. Water treatment	5. Product treatment and homogenization
2. Mixing of meal and water	6. Flexible heating options
3. Hydrolysis	7. Aseptic filling
4. Separation of solids and liquids, blending of additives

System Overview

Typtical layout drawing and componets 1

1. Combi blower/filler/capper	6. Sleeve labeler
2. Cap feeder / washer	7. Date coder
3. Cap sterilizer	8. Carton packer
4. Bottle cooler	9. Palletizer
5. Dryer	10. Stretch wrappe

Typtical layout drawing and componets 2

1. Combi blower/filler/capper	5. Labeler
2. Cap feeder/washer	6. Date coder
3. FBI	7. Shrink packer
4. Dryer	8. Palletizer
	9. Stretch wrapper

Typical layout drawing and componets 3

1. Combi blower/filler/capper	6. Dryer
2. Cap feeder /washer	7. Labeler
3. FBI	8. Date coder
4. Mixer	9. Shrink packer
5. Bottle warmer	10. Palletizer
	11. Stretch wrapper

Components overview

Mainly componets including:
1. Media module	7. Central ventilation technology
2. Valve manifold	8. Aseptic blowing module
3. Aseptic filler	9. Preform sterilisation module
4. Aseptic capper	10. Infrared oven in hygienic design
5. Cap sterilisation module	11. Preform rotary rinser
6. Cap sorting and inspection	12. Preform feed system in hygienic design

Specification

Product model	3S10A	6518A
Copacity	15000bph	27600bph
Module parts	sterilize: 1:80, flushing: 55, filling: 35: caping: 10	sterilize 1:80, sterilize 2:80; flushing:70; filling:65;caping:18
Size	11650x9250x4500mm	14460x11750x4500mm
Quality	17200kg	30700kg
Bottle type	28, 38: 28,38 bottle type interchange: Diameter60-110mm; Helght 150~320mm, Volume: 330~2000ml
Beverage type	Fruit particle Juice, Tea, Soda water, mik, beverage etc
Sterilization	6D
Inside the bottle sterilization liquid residue	<0.5mg/L
Aseptic period	72Hours(Depending on the product)no smart clening the middle

Structure Overview

Model 3S10A:

Model 6518A:

Advantages

Modular assembly: including aseptci water flushing, filling, rotate capper

Hygiene:
Aseptic capper is always in a hygienic design and meets even the most difficult hygiene requirements.
− All drives are outside the isolator.
− A liquid seal system seals all of the capper carrousel's rotational movements.
− The movements of the capping head are sealed with bellows.
− Depending on the type of cap, a chuck-cone capper or a gripping-head capper are used.

New generate center liquid material dispenser

1.The new-generation central liquid inlet distributor isolates the material pipeline and the CIP return pipeline through three rotating seals. Unless all three seals fail, the material will not communicate with the CIP return pipeline, which greatly increases the reliability of the distributor.
2.The sealing form of the new-generation central liquid inlet dispenser has been changed to a specially customized rotary seal. The material is polytetrafluoroethylene with carbon fiber, which is acid and alkali resistant, high temperature resistant and wear-resistant.The mating parts of the central shaft and the rotating seal are all made of ceramic-plated surface technology to reduce the surface roughness and extend the service life of the rotating seal.
3.The new-generation central liquid inlet distributor has improved the steam barrier system. The new steam barrier pipeline runs through the entire central liquid inlet from top to bottom, heating and sterilizing the entire central liquid inlet to ensure the continuity of the equipment's sterility.
4.The lubrication system of the bearings of the new-generation central inlet distributor has been changed to high-temperature water lubrication without oil lubrication.Reduces the probability of the material being contaminated.

Most import sterilization

FFU heating and sterilization:
The air supply part of the FFU is equipped with an air heat exchanger, with steam to heat and sterilize the clean air in the filling chamber. It can not only effectively reduce the heating time of the host during sterilization, but also effectively sterilize the high-efficiency filter (dry filter) and extend the service life of the filter.
with four layers of filters:
The new FFU unit adopts one layer of primary-effect filter, one layer of medium-effect filter, and two layers of high-efficiency filter.