40 Micron Stainless Steel Sintered Wire Mesh Filter Element is a type of filter that is made by sintering multiple layers of stainless steel wire mesh together. Sintering is a process that involves compacting and heating a material without melting it, which causes the particles to fuse together and form a solid mass.

40 Micron Stainless Steel Sintered Wire Mesh Filter Element consists of multiple layers of wire mesh that are stacked and then sintered together. The sintering process creates a solid bond between the wires, resulting in a robust and durable filter element that can withstand high temperatures, pressures, and corrosive environments.

 Parameter

Material: stainless steel

Grade:SS 316L, SS 304L, SS 316, SS 304

OD: Max. 200mm

Length: Max. 1500mm

Accuracy / Pore Size: 0.2um-200um

Porosity: 30%-60%

Temperature resistance: ≤300℃

Technique: Sintering Process

Surface: Smooth, clean and metallic

The function of each layer in the five-layer stainless steel wire mesh sintered filter element:

A five-layer stainless steel wire mesh sintered filter element is composed of multiple layers of wire mesh that are stacked and bonded together using a sintering process. Each layer of the filter element serves a specific function in the filtration process. The following is a breakdown of the function of each layer:

Outer Protective Layer: The outermost layer of the filter element is usually a coarse mesh that serves as a pre-filter to capture larger particles and prevent them from clogging the finer inner layers. This layer also protects the finer inner layers from damage.

Intermediate Protective Layer: The second layer is also a coarse mesh that provides additional protection to the finer inner layers. This layer helps to prevent the filter element from being damaged by high-pressure or high-velocity fluid flows.

Inner Filter Layer: The third layer is composed of a finer mesh size and serves as the primary filter layer. This layer is responsible for capturing smaller particles that were not captured by the outer protective layers.

Reinforcing Layer: The fourth layer is a coarser mesh size than the inner filter layer and serves as a reinforcing layer. It provides mechanical support to the inner filter layer and helps to prevent it from collapsing under high-pressure or high-velocity fluid flows.

Inner Protective Layer: The fifth and final layer is the finest mesh size layer that provides additional protection to the inner filter layer. This layer captures the smallest particles and prevents them from passing through the filter element.

Overall, the five-layer stainless steel wire mesh sintered filter element provides efficient and effective filtration by using layers of different mesh sizes to capture particles of various sizes. The protective layers also help to prevent damage to the finer inner layers and ensure the longevity of the filter element

Feature

40 Micron Stainless Steel Sintered Wire Mesh Filter Element has several advantages over other types of filters.

First, it has a uniform and controlled pore size, which ensures consistent filtration performance. Second, it has a high dirt-holding capacity, which means that it can capture a large amount of contaminants before needing to be cleaned or replaced.

Third, it has excellent mechanical strength, allowing it to withstand high pressures and mechanical stresses.

Fourthly, it can be cleaned and reused, making them a cost-effective and environmentally friendly filtration solution.

Application

1. Chemical Processing: Stainless steel wire mesh sintered filter elements are commonly used in the chemical processing industry to filter aggressive chemicals, acids, and alkalis. They can withstand harsh chemical environments and high temperatures, making them ideal for chemical filtration. 

2. Oil and Gas Industry: The oil and gas industry uses stainless steel wire mesh sintered filter elements to remove impurities and contaminants from oil, gas, and other fluids. They are used in drilling, production, and refining processes, where high temperatures, pressures, and corrosive environments are common.

3. Food and Beverage Processing: Stainless steel wire mesh sintered filter elements are widely used in food and beverage processing to remove impurities and contaminants from liquids, such as beer, wine, and juice. They are also used to purify water and other ingredients in the production process.

4. Pharmaceuticals: Stainless steel wire mesh sintered filter elements are used in the pharmaceutical industry to filter and purify medications, vaccines, and other pharmaceutical products. They are also used in cleanrooms and other critical environments that require high levels of filtration. 

5. Water Treatment: Stainless steel wire mesh sintered filter elements are used in water treatment to remove impurities and contaminants from water, such as sediment, bacteria, and viruses. They are used in municipal water treatment plants, industrial wastewater treatment, and residential water filtration systems.