Automatic PET water bottle filling capping packing machine production line bottling plant

Machine description:

1.The automatic water filling machine use direct connection technology between air conveyor and in-feeding starwheel to substitute in-feeding screw and conveyor to ease the process of bottle-size-changing.

2.Neck-hanging technology is applied in bottle transportation of the automatic water filling machine. Instead of traditional starwheel, we use neck-hanging gripper to make bottle-size-changing easily , without equipment height adjustment ,only arch board and starwheel such little nylon parts need to be changed.

3.Specially-designed rinser grippers which are made of stainless steel are firm and endurable, with no contact to screw part of the bottle to prevent second pollution in this automatic water filling machine.

4.Rapid gravity filling valve with high flow makes filling faster with accurate liquid level and without any liquid loss.

5.Splint of starwheel using twist descending way to simplify the process of bottle-size-changing. The automatic water filling machine applies to the production of purified water and mineral water.

 

Features:

1.It is adopted that direct connection between air conveyor and inlet starwheel instead of screw and conveyor chains, which is easier for bottle changing.

2.There is no need to adjust the height of equipments through neck holding tech for bottle transportation. And what is only to change some spare parts.

3.High speed filling line is of clamp transferring technology. Bottle shapes are more varied, and the working table inside the machine is more laconic.

4.By 3-in-1 monoblock, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is easier. Specially designed stainless steel bottle clamp dose not contact the thread parts of the bottle neck, avoiding the second contamination.

5.High speed and large flow filling valve assures the high filling speed and exact fluid level.

6.Parts contact with the liquid are all of excellent stainless steel or food level plastic. The electric system is of international brand and achieves the national food sanitary standard.

 

7.The bottle-out starwheel is of screwdown shape. When bottle size is changed, there is no need to adjust the transferring chain's height.

 

8.3-in-1 monoblock is composed of rinser, filler, capper, frame, sealing window, main motor and transferring system, cap unscrambler and electric control system etc.

 

Main machine show

 

 

 

	Washing Part: The grippers take the bottles from the inlet star-wheel while they are still driven by the star-wheel, thus guaranteeing a safe grip.  After the gripping, the bottle is turned upside down with 180 degree and cantred above a spraying nozzle which directs a stream of rinse water into the bottle. After the draining period the bottle is turned over to an upright position again
Filling part: Long tube filling type with 2 times filling process to make sure perfect filling level  Liquid tank, filling valves, controlling rings, upgrading cylinder. High speed and mass flow filling valve ensures the high filling speed and exact fluid level. Parts contacting liquid are all made of excellent stainless steel or food grade engineering plastic.
	Capping Part:   Rotative capping turret, suitable to the application of screw plastic caps on PET bottles  The fixed part consists of the cap hopper, the cap feeder with relevant motor and the cam actuating the capping heads.  The heads are raised and lowered by the action of a follower that is riding on a shaped cam.
Air conveyor   Air Conveyor is mainly used in the automatic filling production line of PET bottle beverage or water. It is the intermediate transportation of connecting blowing machine, unstacking machine, bottle storage conveying table and filling machine.
	Conveyor system   Conveying path support on the ground by tripod, driving motor adopt frequency control, it connects with washing filling and capping 3 in 1 machine and keeps pace with it. The filled bottles are conveyed by the conveyor system. Driving system is running by a main motor that adopts gear drive mode.

 

Main technical parameter:

Automatic water filling machine production line packaging specifications						Material: SS304/316
Bottle material	Shape		Filling volume	Filling level(mm)		Neck type
PET/Glass bottle	Square/round/flat bottle		100-2250ml	According request±1mm		As required
Adjustable specifications	Bottle size: bottle diameter≤110mm, bottle height≤340mm
	If using square bottles, then bottle separating system will be added
Filling temperature	2℃-40℃ level control: float ball and pneumatic butterfly valve.
Bottle labeling type		Packing system    Min, Spec.				Palletizing system
Manual/ automatic Hot melt roll-fed PVC shrink label Full label/half label		Film shrink packing Robert packing Carton packing		2*3 2*4 3*4 3*5 4*4 4*5 4*6 6-30bags/min		Low position Gantry palletizer Robot palletizer
User Ambient Conditions		Temperature: 2-40℃, Humidity: no dew
Bottle feed-in		Conveyor with screw for glass bottle			Adopt air-conveyor for PET bottle

	RO System   This RO system we can make to match up with your water filling machine from capacity from 500L/Hr to 50000L/hr. This system included sand filter, carbon filter, sodium exchanger, precision filter, Reverse Osmosis, UV, Ozone generator, Ozonized Tower, Pure water tank. This system is made of SUS304 or SUS316 material, thickness is 2.5mm-3mm we promised.
Blowing Machine with different options   1. Semiautomatic Blowing Machine for 800BPH-2000bph from  0.2-2.5L bottle  with 2 or 4 cavities. 2.Full automatic blowing machine from 2 cavity, 4 cavity, 6 cavity, 8 cavity, 9 cavity,etc from 2500BPH to 12000BPH for 500ml bottle.
	Semi automatic PVC sleeve labeling machine   Capacity: 100-350bottles/min can be chosen Label material: PVC PET OPS, etc Bottle material: PET PE PP Glass Bottle Diameter: 28 ~ 120mm Bottle Height: 15~320mm Bottle shape: round, square, ellipse, rectangular Label length: 30~250mm(max)
Semi automatic PE film shrink packing machine   Flow: Feeding→ pushing bottles→ film covering and sealing→ shrinking→ cooling Speed: 8-12packages/min Power (rated/real): 26kw / 16kw Max. packing size: 420*300*350mm(LxWxH) Max. sealing size: 650mm

 

Q1: How to find suitable machine or complete beverage production line?
A1: Looking for beverage filling machine in www.grandeemachine.en.china.cn
•Enquiry: Contact us by email, phone call, fax, Instant Messenger (Trade manager, Skype, WhatsApp, Wechat) and let us know your requirements
• Discussion: Specify the items and what are you exactly looking for.

Q2: Are you a trading company or a manufactory?
A2: We are the manufacture of water/beverage filling machine and water treatment system over 10 years.We just not only sell drinking water machines and other related equipment , Quality is our culture. We have rich experienced engineers with technicians working team , providing good and after-sales service term , professional salesman terms .

Q3: Do you have technical support after we purchased your machines?
A3: We will arrange our professional technical to go aboard to your factory, they will help you and teach you how to install and maintenance the machines which you purchased. Or help you to fix machine when it has problems.

Q4: If you buy our machines, can you offer us wear-out spare parts?
A4: We provide our high quality machine 2 years guarantee , and we will also offer you 2 years wear-out spare parts for free. Once your machines broken or doesn't work within 2 years and you can't solve it, firstly, we will try to help you to find problems from your words description by phone or other communication tolls. Secondly, if the phone solutions still not work, our engineers will go to your factory to solve it. Meanwhile, they will teach you the related experiences for fixing.

 

Why choose Grandee machinery