0.3MM-50MM Sculpture insulation Bakelite Phenolic Sheet 3025
Description of Orange Bakelite Sheet:
Making Bakelite was a multi-stage process. It began with the heating of phenol and formaldehyde in the presence of a catalyst such as hydrochloric acid, zinc chloride, or the base ammonia. This created a liquid condensation product, referred to as Bakelite A, which was soluble in alcohol, acetone, or additional phenol. Heated further, the product became partially soluble and could still be softened by heat. Sustained heating resulted in an "insoluble hard gum". However, the high temperatures required to create this tended to cause violent foaming of the mixture, which resulted in the cooled material being porous and breakable. Baekeland's innovative step was to put his "last condensation product" into an egg-shaped "Bakelizer". By heating it under pressure, at about 150 °C (300 °F), Baekeland was able to suppress the foaming that would otherwise occur. The resulting substance was extremely hard and both infusible and insoluble.
Compression Molding:
Molded Bakelite forms in a condensation reaction of phenol and formaldehyde, with wood flour or asbestos fiber as a filler, under high pressure and heat in a time frame of a few minutes of curing. The result is a hard plastic material.
Bakelite's molding process had a number of advantages. Bakelite resin could be provided either as powder, or as preformed partially cured slugs, increasing the speed of the casting. Thermosetting resins such as Bakelite required heat and pressure during the molding cycle, but could be removed from the molding process without being cooled, again making the molding process faster. Also, because of the smooth polished surface that resulted, Bakelite objects required less finishing. Millions of parts could be duplicated quickly and relatively cheaply.
Key Feature of Orange Bakelite Sheet:
- Resistant to heat, scratches, and destructive solvents
- Resistant to electricity
- Prized for its low conductivity
- It is not flexible
Applications of Orange Bakelite Sheet:
- particularly suitable for the emerging electrical and automobile industries
- in the electrical industry
- was used widely for machine parts
- Bakelite was used for game pieces like chessmen, poker chips
- was used in a variety of wartime equipment including pilot's goggles and field telephones
- in ablative heat shields
Related data :
| Items | Units | Value(A/B) |
| Flexural strength perpendicularto laminations | MPa | ≥100 |
| Compression strength perpendicular to laminations | MPa | ≥245 |
| Bomding strength | N | ≥5400 |
| dielectric strength perpendicular to laminations(in 90 ±2°c transformer oil, 1mm in Thickness) | KV/mm | ≥0.82 |
| breakdom voltage parallelto laminations (in 90 ±2°c CTransformer oil) | KV | ≥1 |
| permittivity(1MHz) | — | ≤5.5 |
| Dissipation factor (1MHz) | — | ≤0.04 |
| Insulation resistance afterimpregnated in water | Ω | 1.0*106 |
| Water absorption | mg | 206 |
| Tensile strength | MPa | ≥98 |
| Impact strength | KJ/m2 | 8.8 |
| Temperature index(short time) | — | 120 |
Shenzhen Xiongyihua Plastic Insulation Limited was established in 2006 in Shenzhen, after more than decades of continuous efforts , has developed into a professional integrated manufacturer of specializes in production and development Engineering Plastic and Insulation Plastic ,is the most complete varieties. We have automatic dipping production lines, CNC carving machine and laser engraving machine, along with several saws, milling, planing,grinding, drilling, tapping, punching, cutting and other machining large production equipment.
Our main products :
1.Insulation Plastic Series : 3240/FR-4/G10 Epoxy Fiberglass ,Bakelite,3025 Phenolic Cotton Cloth Laminated,3021 Phenolic Paper Laminated,High Voltage Insulation Plastic.
2.Engineering Plastic Series: PA6/MC Nylon ,POM, PTFE,PVC,PE,PU,Acrylic,ABS and so on.
3. Insulation Machining Parts Series : Customized according to the customers’ drawings and designs,welcome to contact us for more details.
Our well-equipment facilites and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
As a result of our products and outstanding customer service, we have gained a global sales network reaching India, Vietnam, Thailand, Indonesia, Philippines, Malaysia, Turkey, Pakistan, Dubai, and some other countries from European, like Brirain, France and German. And America, Australia, etc,enjoying great reputation in plastic industry.
If you are interested in doing business with us, freely send your inquiry and warmly welcome to visit our website to check more information and products details.
Our experienced and knowledgeable staff will meet your needs and exceed your expectations.
Machine Processing Show:
1. Regular packing, protected by pallet.
2. Depending on the requirement of customers.
- Quality is our culture.
- After sales service to help you solve any kind of problem.
- Sign a contract with you in case you bad quality if you need it.
- TIME IS GOLD for you and for us , so we have professional production line and stuff whom can making a nice quality in short time .
- All our items is coming with certification and customized.
[About Us]
Q: Can I have details about your company?
A: We are a Manufacturer , one of market leader for Engineering Plastic , Insulation material , also Processing Products and Plastic Displays Stand in china , more than 17 years experiences with 2 own factories , more than 80 worker .
Q: Where is your factory?
A: Our factories are located in No.64 Jixiang Road, Longteng Industrial Zone,longgang district ,shenzhen
Q: How many workers in your factory?
A: We have 80 experienced workers with over 5 years experience. Also, we have in house R & D department.
Q: Can I visit you at available time?
A: For sure. You are warmly welcome to visit us at your convenient time. Once you confirm your schedule please let us know.
We would be very glad to assist you to book the hotel and flight. We can pick you up at your hotel to our factory.
[Sample Order Tips ]
Q: How can I get a sample?
A: Before start your sampling, we need to confirm product details with you including specification to avoid any possible misunderstanding.
Q: How long for sampling?
A: It usually needs 2 days. The actual time is up to how many sample orders we receive.
Q: How about the delivery time for sample?
A: For air or express, it only needs several days.
[Mass Order Notes]
Q: What’s MOQ?
A: The MOQ is mainly decided by the specific product,the MOQ is 1 Piece.
Q: What’s the lead time for mass order?
A: For mass order,the lead time is usually 15 -20 days from the date we receive your deposit or original L/C.
Q: What types of price term you can offer?
A: Our price term is mostly FOB Shenzhen. Also, we can do CIF your port but we need to know the nearest port to your place.
Q: What payment term for mass order?
A: For mass order, we can accept TT, irrevocable L/C at sight. For small amount, we also can accept paypal.
[Quality Assurance]
Q: Is there any quality guarantee for your product?
A: Usually, we offer our customers two year quality guarantee for our products. It only suits the condition of proper use on the products.
[R & D]
Q: If I have some idea, can you help me?
A: Yes, we would be very pleased to do it. Once you have some idea please send it to us. We would be able to assist you to finish it. You can contact us via below methods: