48V, 275A Curtis programmable bldc motor speed controller

Product Description

1204M-5203 is the new upgraded version of 1204M-5201 DC series motor controller, with new J5 terminal (reverse signal output / main contactor coil driver), and supporting more throttle types.

For the buyer without CONTROLLER APPLYING EXPERIENCE, please consult your cart/motor dealer and read carefully the CURTIS 1204M/05M Manual before making the purchase.

If you need to modify any controller parameter, please send us a message with the list of parameters to be modified .

 

Notice: We supply also the 1204M-5203 controller assemblage with throttle (foot pedal).

 

 

Overview

CURTIS 1204M programmable series motor controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque. They are updated versions of the popular 1204 controllers, with the added functionality of being programmable—via the 1313-4401 Handheld Programmer or 1314 PC Programming Station. This means the controllers can be tailored to the needs of specific applications. In addition to configuration flexibility, use of the programmer offers diagnostic and test capability.

CURTIS 1204M controllers are the ideal solution for a variety of electric vehicle applications, including industrial trucks, personnel carriers, material handing vehicles, golf cars, etc.

Wiring Diagram:

By default, the J5 terminal of new 1204M controllers is not activated. The controller wiring is same to the old 1204M controllers without J5 terminal.

Key Features

• CURTIS Model: 1204M-5203
• Norminal Battery Voltage (Volts): 48V (default setting) or 36V
• 2 Minute Current Rating (amps): 275
• 5 Minute Current Rating (amps): 200
• 1 Hour Current Rating (amps): 125
• Plug Braking (A2 Busbar): Yes
• PWM operating frequency: 15.6 kHz
• Electrical isolation to heatsink (min.): 500 VAC
• KSI input current (no contactors engaged):
  • 70 mA without programmer
  • 130 mA with programmer
• Logic input current: < 2 mA
• Status LED output current (max.): < 2 mA
• Ten throttle types can be used with these controllers:
  • Type 0: 2-wire potentiometer, 0–5kΩ
  • Type 1: 2-wire potentiometer, 5kΩ–0
  • Type 2: single-ended 0–5V input
  • Type 3: 2-wire potentiometer, 4.6kΩ–0
  • Type 4: 2-wire potentiometer, 5.5kΩ–0
  • Type 5: 2-wire potentiometer, 1kΩ–0
  • Type 6: ITS input
  • Type 7: single-ended 6.3–10.6 V input
  • Type 8: single-ended 6–12 V input
  • Type 9: single-ended 3-wire potentiometer, 0–5kΩ
• Dimensions: L173xW146xH77 mm
• Net Weight: 2.3 kg
• Operating ambient temperature range: -40°C to 50°C
• Storage ambient temperature range: -40°C to 85°C
• Package environmental rating: ISTA 2A; electronics sealed to IP54
• Regulatory compliance: designed to the requirements of EN 12895 and EN 61000

Features Include

• High-frequency switching and ultra-low voltage drops provide high efficiency and silent operation.
• Simple mounting and wiring with push-on connectors for control signals and plated solid copper buses for power connections.
• Compatible with either a two-wire potentiometer or a voltage throttle.
• Throttle fault protection circuitry disables controller if throttle wires become open.
• High pedal disable feature prevents controller operation if key is turned on while throttle is applied.
• Plug braking diode internal to controller.
• Thermal protection and compensation circuit provides constant current limit over operating range and during under/over temperature cutback; no sudden loss of power under any thermal conditions.
• Undervoltage cutback function protects against low battery voltage, including low voltage caused by external loads.
• Easily programmable through the CURTIS Model 1313-4401 Handheld Programmer or 1314 PC Programming Station.
• Rugged anodized aluminum extruded housing meets IP65 environmental sealing standards for use in harsh environments.

 

Our Services

FAQ

Q1. Can I have a sample order?

A: Yes, we welcome sample order to test and check quality.

 

Q2. What about the lead time?

A: Samples arrived often need 3-5 days.

 

Q3. Do you have any MOQ (minimum order quality)limit?

A: Low MOQ, 1pc for sample checking is available.

 

Q4. How do you ship the goods and how long does it take to arrive?

A: We often ship by DHL, UPS, FedEx or TNT. It usually takes 3-5 days to arrive. Airline and sea shipping is also optional.

 

Q5. How to proceed an order?

A: Initially, let us know your requirements or application. Besides, We quote according to your requirements or our suggestions. Thirdly, customers confirms the samples and places deposit for formal order. Finally, We arrange the production.

 

Q6. Is it acceptable to print my logo on the product?

A: Yes. Please inform us formally before our product and confirm the design firstly based on our sample.

 

Q7: Do you offer guarantee for the products?

A: Yes, we offer one-year warranty for our products.

 

Q8: How to deal with the flaw?

A: Our products are produced in strict quality control system and the percent of pass is often maintained over 99.8%.

 

Package and Shipping 

Package:Normally we use the standard exporting parcel. We also can package the item according to clients' request .

Shipping : 

1. By Couriers: DHL, UPS, FEDEX, TNT are the main courier companies we are cooperating.

2. By Air: Delivery from the Shanghai airport to customer’s destination city air port.

3. By Sea: Delivery from the Shanghai/Guangzhou/Ningbo sea port .

 Packaging Details: Every product is strongly packed by carton box with foam inside.

 

Our Certification

About Us

Hefei Huanxin Technology Development  Co., Ltd. has been devoting ourselves to developing and manufacturing and other since 2004. We are located in Hefei, Anhui Province, with convenient transportation access. We employ over 101 - 200 People staff members. We have achieved great improvement since our company was founded in 2004. 

We abide by the motto of First-class quality,Reasonable price, Best service and Professional product support.