Alumina Ceramic Lined Elbow And Pipe
USD $100 - $3000 /Piece
Min.Order:10 Pieces
The durability of Abrasion Resistant Ceramic Lined Pipe and Elbow directly affects the safe running of fluid transmit system!
We successfully combined the ceramic with the steel matrix directly, and firstly developed mass production.
This technique created a brand-new ceramic-metal bonding way to overcome the problem that the ceramic is lack of impact resistance and thermal stability, and easy to pull off.
After times of trials, we insist on choosing 95% Alumina Ceramics with high quality to ensure your best experience.
Our new Abrasion Resistant Ceramic Lined Pipe and Elbow have been in service for metallurgy, cement, mining, chemical, thermal power plants for years. Compared to seamless steel pipes and elbow, the uptimes of our tubes used to be prolonged by 10 times.
The composite pipe is composed of three layers: ceramic, intermediate, and steel layers. The ceramic layer is formed by molten alumina at a temperature above 2500 degree. The molten alumina produced from the reaction
Fe2O3+2Al=2Fe+Al2O3
spreads on the inside wall of the steel pipe under the influence of a centrifugal force, then solidifies, so the ceramic layer has high density and smooth surface and bonds to the steel pipe. They are widely used to convey highly abrasive material such as fly ash and any other fine powder material in mine, thermo power generating, coal processing plant, metallurgy, construction, etc. The service life is 10 to 20 times longer than the normal steel pipe.
It is the ideal product instead of steel or rubber lined pipe and elbow.
Wear-resisting comparative table of ceramic lined pipe
Sand injection test | 30% Transfer test of sludge with SiO2 | ||
---|---|---|---|
Material | Volume diminution (cm3) | Material | Volume diminution (cm3) |
Ceramic lined Steel pipe | 0.0022 | Ceramic lined Steel pipe | 3 |
Ceramic pipe Al2O397% | 0.0025 | S45C | 25 |
Advantages:
Good abrasion resistance
The liner is High quality wear ceramic with 95% Al2O3 which are sintered under 1700 ℃and the hardness are up to 85HRA which is 271.5 times of manganese steel or 1700 times of chrome steel plate. Special composite method and toughening formula ensure the ceramic not being too fragile to resist the impact of normal blocks.
Little loss during running
Low project cost
Light weight and longer lifetime to save the cost of support structure and handling charges. The charges is similar to basalt piping project, or 20-30% less than wear steel piping project.
Good thermal stability
-50 ~600 degree C is the ideal temperature.
Easy and fast to fix on site
Welding, flange, flexible joint are available.