Name: Automatic Pipe Orbital Welding Machine / Pipeline Construction Equipment
Brand: DEPING
Availability: InStock

Product Details

WHO WE ARE:

Established in Year 2005, as an ISO9001/IS014000/OHSAS18001 accredited company and high-tech enterprise, Luoyang Deping Technology Co., Ltd (DP pipe machine) is specialized in manufacturing pipeline construction equipment and providing automatic welding solution onshore & offshore.
Our products comply with European Union safety regulations (CE) and have been supplied to more than 40 countries around the world
Customized machine services are available as per client’s specific requirement

Membership:
IPLOCA member (International Pipe Line & Offshore Contractors Association)

Introduction of ZDP800D:

Dual torch auto steel pipe orbital welding machine ZDP800D applies to welding of pipe with a steel grade above X60 and a minimum pipe diameter of 6” or above, and has high efficiency and excellent environmental adaptability. The whole system is equipped with a good water cooling system and heating system to ensure adaptation to extremely cold and hot areas.

The ZDP800S uses the welding arc waveform tracking to maintain the welding torch and the molten pool in an optimal position by computerized monitoring and control, and uses the 360° absolute inclination sensor to achieve automatic selection of the welding process during welding, ensure the maximum welding efficiency and quality, and achieve automation of welding. The lightweight welding bug body is easy to install and greatly reduces the physical exertion of the staff. The entire control system is simple to use and has self-diagnosis function to ensure the reliability of use. It is equipped with multi-permission restrictions to ensure the uniformity and reliability of welding parameters. 
ZDP800D series pipe outer welding machine system can realize a variety of process welding, can achieve single torch welding and double torch welding, can achieve flat characteristic GMAW and pulse GMAW welding. The editing of working parameters can be edited through the PC and control system man-machine interface, which is easy to operate and can be transplanted between different models. The control system has a logging function that records welding real-time data

Advantages:
1.Both vertical tracking and cross tracking arc welding, ensure that the machine possess high precise of welding.
2.Totally automatic arc tracking, no need of labour consumption, greatly increased the working efficiency.

3.Two torch is controlled separately or simultaneously, different diameter steel pipe request different control ways
Configuration of ZDP800 welding bug
1 pc of controller 
1 pc gas mixture ratio device
1 pc of welding bug
2 pcs of single wire welding torch or 1 pc of double wire welding torch
2 pcs of Fronius welding power source 
2 pcs of Fronius wire feeder 
1pc of Miller high-capacity water tank
Specs of welding machine:

ZDP800S
ZDP800S
ZDP800D
PRODUCT SIZE
512X350X315
520X254X315
WEIGHT
13KG
14.5KG
LONGITUDINAL TRAVEL
50MM
50MM
LATERAL TRAVEL
30MM
30MM
ANGLE ADJUSTMENT RANGE
±0-180
±0-180
SWING FREQUENCY(WITH WAVEFORM RATIO OF 0.99, SWING WIDTH OF 12MM)
240OSC/MIN
240OSC/MIN
SWING WIDTH
0-30MM
0-30MM
RATIO OF SWING WAVEFORM
0-1
0-1
LEFT RIGHT RESIDENCE TIME
2S
2s
WIRE FEED RATE
1.3-19.8M/MIN
1.3-19.8M/MIN
WALKING SPEED
0-2.5M/MIN
0-2.5M/MIN
ANGLE SENSOR
360±0.1
360±0.1
WIRE FEED MOTOR
ENCODER CONTROL
ENCODER CONTROL
WALKING MOTOR
ENCODER CONTROL
ENCODER CONTROL
HORIZONTAL MOTOR
1 STEPPING MOTOR
2 STEPPING MOTOR
VERTICAL MOTOR
1 STEPPING MOTOR
2 STEPPING MOTOR
MIN PIPE DIA
168MM
168MM
WELDING WAY
SINGLE/DOUBLE WIRE
SINGLE/DOUBLE TORCHES
WORKING TEMPERATURE
-40-75℃
-40-75℃

ZDP800S	ZDP800S	ZDP800D
PRODUCT SIZE	512X350X315	520X254X315
WEIGHT	13KG	14.5KG
LONGITUDINAL TRAVEL	50MM	50MM
LATERAL TRAVEL	30MM	30MM
ANGLE ADJUSTMENT RANGE	±0-180	±0-180
SWING FREQUENCY(WITH WAVEFORM RATIO OF 0.99, SWING WIDTH OF 12MM)	240OSC/MIN	240OSC/MIN
SWING WIDTH	0-30MM	0-30MM
RATIO OF SWING WAVEFORM	0-1	0-1
LEFT RIGHT RESIDENCE TIME	2S	2s
WIRE FEED RATE	1.3-19.8M/MIN	1.3-19.8M/MIN
WALKING SPEED	0-2.5M/MIN	0-2.5M/MIN
ANGLE SENSOR	360±0.1	360±0.1
WIRE FEED MOTOR	ENCODER CONTROL	ENCODER CONTROL
WALKING MOTOR	ENCODER CONTROL	ENCODER CONTROL
HORIZONTAL MOTOR	1 STEPPING MOTOR	2 STEPPING MOTOR
VERTICAL MOTOR	1 STEPPING MOTOR	2 STEPPING MOTOR
MIN PIPE DIA	168MM	168MM
WELDING WAY	SINGLE/DOUBLE WIRE	SINGLE/DOUBLE TORCHES
WORKING TEMPERATURE	-40-75℃	-40-75℃