Perfore corrugated pipe making machine, Perfore corrugated pipe extrusion machine
| No | Machine Name | Brief introduction |
| 1 | Extruder | Can use one or several extruders to produce multi-layer pipes or to increase capacity to produce pipe with very big size. Color line extruder is to produce color line on pipe surface. |
| 2 | Die head | Can choose single layer die head or multi-layer die head to produce pipe with single layer or multi-layer |
| 3 | Vacuum tank | Structure has single chamber and double chamber. Different length for different extruder capacity and pipe sizes. |
| 4 | Cooling tank | Can have several coolings tanks for better cooling effect. |
| 5 | Haul off unit | Based on pipe sizes, have two, three,four, six, eight, ten, twelve or sixteen even more claws. Traction speed is designed based on extruder capacity and pipe sizes. Customer can choose servo motor. |
| 6 | cutting unit | Have saw cutting, planetary saw cutting and knife cutting for choice. |
| 7 | Stacker | Length of stacker can be customized. |
| 8 | Coiler | To make small diameter pipe into the roll. |
Note: machine can be customized base on customer requirements. Our company chooses the most suitable machine configuration based on customer requirement. | ||
Summary
| Pipe Specification and Sizes | |
| Outer diameter (mm) | Wall thickness |
| 110mm | PN6, PE100 |
| PN8, PE100 | |
| PN10, PE100 | |
| 160mm | PN6, PE100 |
| PN8, PE100 | |
| PN10, PE100 | |
| 200mm | PN6, PE100 |
| PN8, PE100 | |
| PN10, PE100 | |
| 250mm | PN6, PE100 |
| PN8, PE100 | |
| PN10, PE100 | |
Practical line speed (m/min)
| Practical line speed (m/min) | |
| Minimum size (110mm, PE100, PN6) | Maximum size (250mm, PE100, PN10) |
| 4.0 m/min to 0.5 m/min | |
| Material is PE100 virgin material, extrusion grade. Note: according to different circumstances (cooling water temperature, etc) and operator skills, line speed will have 10% difference. | |
Machine information
| Raw materialMachine information | |
| Raw material | PE (polyethylene) |
| Pipe range | Ø110-250mm |
| Operation direction | From right to left (facing the control panel) |
| Center height | 1000 mm |
| Machine color | Xinrong standard color (white) |
| Cooling water | consumption 8 m³/h ( ≤20℃,≥0.3MPa ) |
| Water pool volume | 12 m³ (prepared by customer) |
| Compressed air consumption | 0.8 m³/min ( >0.5MPa ) |
| Power supply | 3 phase 380V( ±10% ) 50Hz |
| Total power | 210 kW |
| Actual power consumption | 130 kW |
| Overall dimension | 45000×3000×3200 mm |
| Electrical control parts | Control system: adopt Siemens touch screen and PLC. All operation parameter and status are controlled, reflected and shown in the touch screen. |
| DC speed regulator: Eurotherm U.K | |
| Inverter: ABB or BOSCH-REXROTH | |
| Low-voltage electrical parts: Schneider | |
| Temperature controller: RKC, Japan | |
| Heater: Magal ceramic heater | |
| Working condition | Working place: indoors |
| Power supply: no dangerous area | |
| Temperature: -15-40℃ | |
| Humidity: 85% no condensation | |
| Wire and cable | Wire and cable between electric cabinet and each machine unit is included in the machine. Wire between electric cabinet and workshop power supply should be prepared by customer. |
| Water hose | Water hose from water pool to machine, and from machine back to water pool should be prepared by customer. |
| Labor required for operation | 2-3 persons |
Machine list
| No | Item | Quantity |
| 1.0 | Single screw extruder, model SJ60×38 | 1 Unit |
| 1.1 | Auto dryer, loader | 1 Set |
| 2.0 | Extrusion die head, model LXGM250 | 1 Unit |
| 2.1 | Bush | 4 pcs |
| 2.2 | Mandrel | 12 pcs |
| 2.3 | Calibrator | 4 pcs |
| 3.0 | Co-extruder, model SJ30×25 | 1 Unit |
| 4.0 | Vacuum tank, model ZDL250 | 1 Unit |
| 4.1 | Vacuum sealing device | 1 Set |
| 4.2 | Pipe clamping device, model GJC250 | 1 Unit |
| 5.0 | Cooling tank, model PLX250 | 2 Units |
| 5.1 | Spraying sealing device | 2 Sets |
| 6.0 | Caterpillar haul-off, model LDQY250 | 1 Unit |
| 7.0 | Dust free knife cutter, model WXQG250 | 1 Unit |
| 8.0 | Stacker, GCL250 | 1 Unit |
| 9.0 | Free spare parts | 1 Set |
| Quantity Payment: 30% T/T down payment, balance T/T before shipment. Delivery time: 60 days after down payment arrival and sales contract confirmed Guarantee: One year Validity: 30 days | ||
Main Technical Parameter
1.0 Single screw extruder, SJ60×38
| Feature: Advanced overall design of direct combination. Efficient screw and spiral water cooling sleeve in barrel, can realize extruding material in low melt temperature in high speed. Relation between capacity and screw rotation speed is nearly linear, stable extrusion, high reliability, easy for operation. | |
| Technical parameter: | |
| Output capacity (max) | ≈360kg/h (vary with different materials and pipe size) |
| Motor power | 90KW (DC) |
| DC speed regulator | Eurotherm U.K With high and low voltage protection, current overload protection, short circuit detection, etc. |
Screw, barrel
| Material: 38CrMoAlA Treatment: nitriding, polishing, depth of nitriding 0.45-0.65 mm, surface hardness HV800-900 Screw diameter: Ø60 mm L/D: 38:1 With spiral structure and water cooling in feeding part of barrel, ensure stable material feeding and extrusion, increase output. |
| Reduction gearbox
| Material of main box: QT400 Material of gear: 20GrMnTi Accuracy of gear: 6 grade, HRC56-62 of face, core material hardness: HB265 Lubrication system: circulating oil enforced by oil pump, infiltration and splash in oil basin With plate heat exchanger to cool the gear oil by transmit heat to the cooling water inside the exchanger. |
Heating power
| 4×7KW With ceramic heater, have longer life which can be 8 years. Special designed structure, bigger ceramic surface, easy for cooling. |
| Cooling power | 4×0.37KW enforced air cooling |
Control system
| Siemens touch screen and PLC English and Chinese interfaces are interchangeable Operation parameter and status are integrated into the touch screen, can setup and revise rotation speed, traction speed, melting temperature and each zone temperature, etc. |
1.1 Auto dryer, loader
| Technical parameter: | |
| Conveying type | vacuum suction |
| Conveying capacity | 500 kg/h |
| Motor power | 2.2 kW |
| Hopper dryer | quality aluminum alloy outside and stainless steel inside |
| Dryer volume | 150 kg |
| Heating power | 8.8 kW heating temperature controlled automatically |
2.0 Extrusion die head, model LXGM250
| Technical parameter: | |
Die head structure
| Spiral type Ensure melt temperature uniformity, thoroughly eliminate confluence seam and reduce flaws such as bubble, black spot, unsmooth inside wall, caused by too high temperature. |
Die head material
| 40Cr, forgings with tempering treatment |
| Bolt grade | 12.9 grade high strength bolt |
| Heating power | 36kW, magal alloy ceramic heater |
| Flow channel surface | nitriding and polishing, heating treatment hardness HRC52-56 |
| Pipe range | Ø110~250mm |
2.1 Bush
Feature: Processed by CNC, achieve precise dimension and realize stable extrusion. | |
| Technical parameter: | |
| Material | 40Cr, forging with tempering treatment |
| Pipe specification | Ø110, 160, 200, 250mm 4pc |
| Feature and Technical parameter: Processed by CNC, achieve precise dimension and realize stable extrusion. | |
| Material | 40Cr, forging with tempering treatment |
| Pipe specification | Ø110, 160, 200, 250mm (for PE100, PN6) Ø110, 160, 200, 250mm (for PE100, PN8) Ø110, 160, 200, 250mm (for PE100, PN10) 12pcs |
2.3 Calibrator
| Feature: Processed by CNC, achieve precise dimension and ensure accurate pipe size. | |
| Technical parameter: | |
| Material | bronze |
| Pipe specification | Ø110, 160, 200, 250mm (for PE100, PN6, 8&10) 4pcs |
Above is one part details of Xinrong PE pipe machine, if you want to know about the PE pipe machine, please feel free contact me by Email or whatsapp: 0086 13151186226