Hydraulic Green Sand Molding Machine for large Valve Production
USD $2000 - $20000 /Set
Min.Order:1 Set
Qingdao Bestech Machinery Co.,Ltd
Qingdao bestech machinery co.,ltd covering about 150,000 square meters, construction area of about 50,000 square meters. Products cover Moulding Equipment,Sand Reclamation Equipment, Sand Mixer, Dust Collector and full-line Shot Blasting Machines.
ISO9001 is achieved. Full set of production ,QC(3 staff) and after-sales (3 staff) guarantee none-defective products.
3D Solidworks is used in designing. R&D staff with over 20 years expertise experience meet your customized requirements.
The machine is suitable for mass production of large and medium-sized casting single side plate single box modeling, can be built up or down the box.the single machine can realize the sand mold compaction and top box molding functions.Dozens of hydraulic contacts are used for compaction of sand mould, which can improve the compactness of sand mould twice, and the compressive strength can be adjusted by itself according to the compactness of sand at different positions to protectThe uniform compactness of sand mold can effectively meet the clay sand modeling requirements of corresponding sand box size.
The machine is simple to operate, flexible to use, easy to repair and maintenance.
The surface of the casting is smooth and the precision is high.Has been widely used in automobile, agricultural machinery parts,Engine, various valves, power accessories and other industries of the casting shop, and by more and more users accept.
Analysis of advantages of molding machine application:
► Improvement of production efficiency;
► The technical level of modeling workers will be reduced, and the labor intensity of workers will be reduced.
► Reduction of production costs
► Improvement of modeling quality
1. Usage
The machine is generally used for foundry casting workshop, mechanical production lines or semi-mechanical production lines.
2. Characteristics
A. Hydraulic multi-contact compaction is adopted to optimize the design of the machine, without oil leakage; moderate specific pressure, no special requirements for sand, more compaction contacts (48pcs), suitable for complex moulding.
B. High pressure compaction, the multi-contacts compacts sand molding,and vibrate with working table(separated from machine frame, and frame without vibration). Therefore, good vibration effect, high hardness and uniform sand moulding(average hardness 85~90 , B type hardness tester),the sand consumption can be as small as 20~30 mm, the compaction ratio is up to 4.2, and the vertical surface hardness of the mold cavity can still reach above HB80.
C. The machine adopts the spring micro-vibration compaction mechanism, large compaction cylinder diameter, high pressure strength,compacted and even sand moldings, it can guarantee quality of casting.The mold stripping structure adopts way of air oil pressure, the mold stripping adopts connecting rod, the synchronous shaft structure, the pressure oil speed regulation, good mold stripping synchronization, realizes the stable drawing by the two lifting cylinders, the connecting rod, and the synchronous shaft. Simple pneumatic pipeline, easy and flexible operation, convenient operation, The machine adopts the spring fully cushioned pneumatic micro-vibration mechanism, no special foundation requirement.
D. The machine increases the stroke of the compaction cylinder, adopts multiple mechanisms to increase the pressure strength, and at the same time, it can pressurize and vibrate according to actual need, so that the elevation and plane hardness of the sand type (including type of complex sand moulding ) are compact and even. Convenient operation and high productivity.
3.Advantage
1. With hydraulic multiple contact compaction, no oil leakage problems.
2. Moderate pressure, no special requirements for sand, and the number of contacts more than 60, suitable for complex model modeling.
3. During compaction, the frame is free of force. The contacts extend downward, the pressure strength is the internal force of compaction.
4. The effect of shock compaction is good. The hardness of the sand mould is high and even.
5. This machine adopts the spring full buffer pneumatic micro vibration mechanism, so it has no special requirement for the foundation, and the mould lifting adopts the connecting rod.
6. Synchronous shaft structure, speed regulation of pneumatic oil, good mould synchronization with free speed control.
Item | Unit | ZD1210 |
Foundry Flacsk Dimension | mm | 1000*800*350 |
Work table Dimension | mm | 1400*1030 |
Compressive Stress | t | 0-100 |
Moulding Process | mm | 300 |
Compress Process | mm | 300 |
Distance of Compacting Plate to Worktable | mm | 750 |
Productivity | case/per hour | 20-40 |
Outline Dimension | mm | 3430*2000*3250 |
1.Pre-sale services:
Provide the consultation of the equipment. According to the clients’ special requirement, offering the reasonable plan helping to select the equipment.Welcome to visit our factory.
2.Services during the sales:
Inspect the machine before leaving the factory.Oversea install and debug the equipment. Train the first-line operator.
3.After sale services:
Provide technical exchanging and timely problem solving support.
Q: How many days do you need to produce this molding machine?
A: It depends on the size of the machine. Usually 15-30days.
Q: How to control your quality ?
A: First of all, we have professional technical team to design the machine. And we have strict production system, the quality inspection department will check the quality regularly. For the smaller machine we will install the machine at our workshop to make sure it can work well.For the bigger machine, we will install the machine for our customers until it can work well
Q: Can you instal the machine overseas?How long will it take?
A: YES, we have rich-experienced install team to instal the machine for our customers worldwide.