Name: Titanium Carbide Welding Rods Carbide Inserts TiC Rod Wear Part for Crusher Hammer
Brand: HASTION
Availability: InStock

Product Details

The titanium carbide cermet rod(TiC rod) belongs to the steel-bonded cemented carbide, which is a kind of compound material based on the steel as the binder phase and used the refractory metal carbide(mainly the titanium carbide and the tungsten carbide) as the hard phase. The TiC rod is the high-hardness and high-strength titanium-based alloy composite material.

Product Physical and Mechanical Characteristics

Grade

Density
(g/cm3)

Hardness(HRC)

TRS
(Mpa)

Porosity

Abrasion test

Machining

Elastic modulus
(×102kg/cm2)

Specific resistivity
(Ωmm2/m)

Coercive force(HC)

Impact toughness (J/cm2)

Thermal expansion Coefficient(×10-6/ºC)

Annealing

Hardening

Annealing

Hardening

Annealing

Hardening

Temperature

GT35

6.42~6.55

≤48

≥68

≥1400

A04 B04

√

306

298

0.812

≥3.5

20~200
20~700

8.43
11.83

TM52

6.12~6.25

sintered state:
HRC≥60

≥1500

A04 B04

7.2

20~200
20~700

9.16
11.13

Product Application
The TiC rod is mainly casted into the wear parts of crusher hammer, plate hammer, jaw plate, concave, mantle and crushing roller and so on so that the matrix of high manganese steel steel can be reduced effectively to increase the service life for hammer crushing equipment and saving the maintenance costs accordingly.

HOT SELLING Size: Φ8*60(L) Φ12*18(L); Φ12*30(L); Φ12*40(L); Φ12*50(L);
Φ14*50(L) Φ14*60(L) Φ14*80(L)
Φ16*60(L) Φ16*90(L) ;

Economic Cost Advantage (Common hammer with high manganese steel VS TiC hammer with TiC rod)

Hammer Mode

Crusher Equipment Quantity
(Set)

Each Group of Hammer Weight(KG/Group)

Each Group Service Life
(Day/Group)

Yearly Usage Hammer Quantity
(Group/ Year)

Quantity
(KG/Year)

Wearing Part Material Cost
(US$/KG)

Total Cost
(US$)

Saving Cost(NOT included the replacement cost)
(US$/Year)
/Set

PART A

PART B(6%-8% weight of hammer)

PART A

PART B

PART A

PART B

PART A

PART B

Common Hammer
(PART A & B is Manganese Steel)

280

6720

1.5

10080

TiC Hammer (PART A is manganese steel, PART B is our TiC rod)

260

1300

100

1.5

1950

1500

6630

Note: If you have 3sets of crusher equipment to be operated, so the total saving cost is US$19890(US$6630*3). If the much heavier hammer, much cost will be saved.

About Us

Zhuzhou Hastion High-tech Materials Co., Ltd. is located in Yanling Small and Medium Enterprise Pioneer Park in Zhuzhou City, Hunan Province, which is covering an area of 60,000 square meters and a planned factory area of 50,000 square meters. Now HASTION have 2 different productions lines, one is the raw material metal compound and elemental powder(TiC/Cr3C2/VC/NbC/ZrC/HfC/(W,Ti)C/(Ta,Nb)C and so on), the other one is the titanium carbide cermet rod/insert/plate/customized shape/guide roller and so on(belong to the steel-bonded cemented carbide), until now our products have been sold to many countries, like the Turkey, Belgium, Australia, Japan, Korea, Vietnam, India, Pakistan, Thailand and etc.

HASTION Workshop
HASTION has passed the ISO9001:2008 international quality system authentication. we are well equipped with the high-level machines for production and inspection.until now HASTION has total over 600tons annual production capacity(TiC rod: 120-180tons; metal powder: 400-450tons), also our prodution scale is still increasing.