Can you assist with the design for my application?

Absolutely, we can.

Applied Fin Tube

Applied Fin Tube is made with strip wrapped under tension around the base of the tube. Fins are welded to the base tube at the strip ends.

Why do Pin fin tubes weigh less than L type fin tubes?

Pin Fin tubes are made from wire. Being cylindrical, wire has a larger area per unit of weight than the strip used in L type fin tubes. Also, due to the looped nature of the wire, less material is put on the tube than in the case of L fins. Consequently, the surface area of fins per meter of tubes is also less. However due to the superior turbulence created by the looped wire the actual heat transfer per meter of tube is significantly higher than in the case of L Type Fin Tubes. All of this together contributes to the weight differential between wire wound fin tubes and L Type Fin Tubes. In the case of similar metals, it is weighing half and in the case of Aluminium L fin vs. Steel wire fin they weigh about the same. The higher performance S5 pin fin tubes have an airside heat transfer performance per meter of tube that is 250% of the L type fin tubes.

Can Sunny Steel supply my fin tubes?

Yes. A lot of our customer choose to supply their own pipes or tubes, however, a lot of customers ask us to supply them and we are happy to accommodate! We stock various sizes and if we don’t have what you need we can bring it in from one of our many suppliers. If you would like us to include the pipe or tube material in your order, please indicate that when you request a QUOTE.

High Frequency Resistance Welding

A continuous helical fin is attached to the base tube by high frequency electric resistance welding in order to give an efficient and thermally reliable bond. Fins can be either solid or serrated (segmented). The weld produced in this process is a true forge, blacksmith weld. This type of weld is comprised of a fusion between two portions of parent metal without the introduction of a filler material. The weld is simply produced by heating the interfaces to be joined to a plastic state and applying pressure.

Used in boilers, furnaces and fired heaters for efficient heat recovery.

Uses of finned tubes

The main uses for high frequency welded finned tubes are in the heat recovery associated with boilers for power generation and in furnace applications for the petrochemical industry.

Tube bending:

Our finning machines are equipped with online single or duplex cold bending equipment that can manipulate both ends of tubes in a single operation, thus ensuring exact alignment of the ends.

Do we stock fin tubes?

We do not. Our market lends itself to customer designed products, each special in itself. The number of combinations of diameter, overall length, materials and fin specs are too vast. Sunny Steel builds each finned product to each customers needs.

What are finned tubes used for?

Finned tubes are the main components of heat exchangers. They are a series of tubes where fins have been added on the outside to increase the contact area with the outside fluid, to exchange heat and between the fluid inside the tube and the fluid outside the tube. Finned tubes are elongated aluminium cladded carbon steel flat tubes with brazed aluminium fins.

The rate at which such heat transfer can occur depends on three factors:

(1) the temperature difference between the two fluids;

(2) the heat transfer coefficient between each of the fluids and the tube wall; and

(3) the surface area to which each fluid is exposed. In the case of a bare (unfinned) tubes, where the outside surface area is not significantly greater than the inside surface area, the fluid with the lowest heat transfer coefficient will dictate the overall heat transfer rate. When the heat transfer coefficient of the fluid inside the tube is several times larger than that of fluid outside the tube (for example steam inside and oil outside), the overall heat transfer rate can be greatly improved by increasing the outside surface of the tube. In mathematical terms, the product of heat transfer coefficient for the outside fluid multiplied by the outside surface area is made to more closely match the product of the inside fluid heat transfer coefficient multiplied by the inside surface area.