Corn Puff Snacks Making Machine
Negotiable /Set
Min.Order:1 Set
Beijing Xinghua Machinery Co.,Ltd
Corn Puff Snacks Making Machine is used for making various of puff snacks, corn puffs,chocolate filled bar,cream filled pillow, bread snacks and so on. snack food machine with corn and rice or others different grain powder as the raw material . The main machine of snack production is twin screw extruder, the puffs food produced from puff snack extruder is the semi-finished products. Corn Puff Snacks Making Machine This puffed food processing machine can finish mixing, extruding, shaping, core-filling, cutting, baking and flavoring in one-pass operation automatically. After the final snack food processing, the products become extremely even and crisp. This snacks production machines is a good quality corn puffed extruder snack machine.
HOW DOES THE SNACKS TO MAKE FROM PUFF SNACKS MAKING MACHINE?
The primary step in the food machinery manufacturers of puffy snacks is the extrusion of the grain mixture.Controlled weights of flour, ingredients and water are introduced into a batch mixer, according to the recipe for the end product. The mix is fed continuously and uniformly to the extruder and cooked at the right level. Using a tapered screw, the extruder forces the mixture against the inside of the extrusion chamber, creating a shearing effect when pressure is increased. Steam jackets line the extrusion chamber to assist in cooking the meal mixture. When the sncks food materials reaches the die it is hot, elastic, and viscous. The moisture is liquid under high pressure but changes to steam as it reaches lower pressure on the other side of the extrusion process. The result is that the powder materials expands and puffs up as it moves through the die.
Some other puffy snacks is shape, after being extruded, the cooked dough is sliced either at 45° or 90°. Snack food machine manufacturers uses an innovative and specifically designed flexible cutting system, which is ideal for slicing extruded bread snacks. Cut products are conveyed to a temperature and humidity controlled belt dryer to reach the targeted level of moisture content and crispiness. Dried bread snacks are then seasoned. Corn Puff Snacks Making Machine
INTRODUCTION OF PUFF EXTRUDER MACHINE FROM FOOD PROCESSING MACHINERY MANUFACTURERS:
Snack Food product manufacturing process flow chart | ||
1 | Flour Mixer | Mixing materials |
2 | Screw Conveyor | Transfer mixed raw materials from Mixer to Twin screw Extruder |
3 | Twin screw extruder | Extruding snacks Food Advances in extruder die and cutter designs also give processors an entirely new set of templates to create innovative shapes. Filled snacks can be made on the same production equipment as directly expanded snacks using the co-extrusion add-on kit. |
4 | Shape cutting machine | Shape cutting machine are ancillary equipment located at the output of extruders, which cut the product after it has gone through the die. Once cut, granulators also ensure the conveyance of the product to downstream equipment on the extrusion line.
Food manufacturers in many countries have adopted twin-screw extrusion systems to make different shaped snacks like bread snacks because they offer end-to-end production in a single line, with processing advantages over traditional bake-and-toast batch processing: - Greatly reduced processing time and higher productivity - Easy changeover and cut changes, using exclusive flexible cutting system - Flexibility to process a wide variety of bread snacks and croutons for soups and salads - Intensified processing, resulting in reduced energy and water consumption, contributing to Sustainable Development - Process control to produce high-quality products with consistent features and flavor - Variable output, custom-designed to produce from 180 kg/h to 700 kg/h - Hygienic design of lines |
5 | Core filling machine | Filled snacks can be made on the same production equipment as directly expanded snacks using a co-extrusion add-on kit. Other advantages include: --Ingredient flexibility for extruded snacks recipes Processing of a wide range of raw materials for both outside shells and fillings Wheat flour is commonly the major ingredient for the outside of filled crispy flat breads, often blended with rice, corn or other grains, such as barley, oats and rye, and they can also be gluten free. Other ingredients, including sugar, salt, milk powder, colors and oil, are generally added for their specific functional and taste properties. Common fillings include chocolate (dark, milk or white), vanilla, jams, peanut butter and various fruit pastes: dates, prunes, berries, apples, etc.
--Quick changeover between product runs --Production of various of traditional and innovative shapes (pillows, triangles, sticks, ovals, diamond-shaped,..), sizes, colors and coatings -Variable filling content, from 20 to 50% |
6 | Hoister | Transfer snacks to continuous dryer |
7 | Continuous dryer machine | Continuous belt dryer has been specially designed to dry extruded and expanded products on a continuous basis. HOW DOES THE CONTINUOUSDRYINGSYSTEM WORK? The product is evenly spread on the belt by a dosing system that maintains a consistent thickness and ensures homogeneous drying. It is transported in fine layers on the belt at adjustable speeds, dried by gas or electrically powered forced-air ventilation at controlled temperatures. CONTINUOUS DRYER OFFERS THE FOLLOWING ADVANTAGES. --Homogeneous drying due to uniform distribution of the product and layer thicknesses, with adjustment of variable belt speeds -Compact design, reducing space requirements with shipping of pre-mounted and tested components -Flexibility, with the capacity to dry a wide range of products -Hygienic design to facilitate cleaning and maintenance -Robust and reliable construction with all product contact parts in food-compliant stainless steel -Optimal insulation of the doors and openings to improve drying and reduce energy dispersion |
8 | Coating system | Extruded snacks are subject to a coating step in which they are covered with liquid and / or powder flavorings. |
9 | corn flakes packaging | Packing corn snacks in bags. |
DESIGN FOR CORN PUFF MAKING MACHINE
TECHNICAL PARAMETERS FOR SNACKS MAKING MACHINE
Different model for sale of snacks manufacturing machine | ||||
Model | Installed Power | Power Consumption | Output | Size (L*W*H) |
LY65 | 84kw | 59kw | 120-150kg/h | 21000x1200x2200mm |
LY70L | 132kw | 92kw | 200-250kg/h | 23000x1500x2200mm |
LY85 | 239kw | 167kw | 300-500kg/h | 28000x3500x4300mm |
LY75 | 186kw | 139.5kw | 400-500kg/h | 24000*2000*2800 |
LY95 | 295kw | 222kw | 800-1200kg/h | 31000*3500*4300 |