ECMT-100 Continuous Foaming Machine
Foaming Machine
Process: All the P.U. chemicals are first mixed together in a mixing chamber & then taken into a metal trough where the initial reaction takes place. The rising foam then passes from the top of the trough on to a variable width fall plate, which then leads the expanding foam block along a metal slat conveyor for further expansion.
Outputs: The machine is delivers a maximum of 350kg per minute.
Metering System: There are seven metering systems in all. All metering system are equipped with world class AC motors, AC variable speed drives, Viking, U.S.A made internal gear pumps (for very low slippage), pressure gauges & Recirculation network to ensure high class quality product.
Foaming Tunnel & Conveyor: The tunnel construction forms a complete enclosure around the foam slab with top plates, side walls & conveyor slats. The conveyor motor is also equipped with AC speed drive. Side walls can be adjusted from 0.98m2.4 m. The length of the conveyor is 16.9 meters.
Trough & Fall Plate: The Trough & fall plate section can be adjusted height wise at various levels to ensure more flattop blocks & is equipped with required motors & gearboxes.
Paper Feed & Rewind : This is a 2-paper system. The bottom paper feed reel is mounted in front of the foaming platform & is equipped with unwinding motor for automatic operation. Rewinding of the side papers is at the other end of the tunnel & the rewinding speed is self adjustable to synchronize with the conveyor speed.
Control Panels: This is attached at a convenient position on the foaming platform, It is equipped with necessary electronics, flow meters, pressure gauges & AC variable speed drives.
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Max.Output Capacity: | 200~350kg/min(Continuous Type) |
Mixer Total Power: | 37kw |
Max.Mixing Speed: | 2500~6000r/min |
Foaming Type: | Trough & Sprayer |
Save Formular Q.T.Y.: |
13 Groups. |
Foaming Size: | W2300mm*H1300mm(Width Adjustable) |
Control System: | PLC Digital Touch Screen(Made In TaiWan) Or Electirc Control System. |
PPG Tank: | 6Ton*1Set. |
POP Tank: | 5Ton*1Set. |
TDI Tank: | 4Ton*1Set. |
MC Tank: | 2Ton*1Set. |
Silicone +Water Tanks: | 100L*2Sets(With Mixing System) |
T-9+Amine+Color +Caco3 Tanks: | 50L*4Sets |
Side Wall Size: | L16m*H1200mm |
Fallplate: | L8.5m*W0.98~2.4m(Adjustable) |
Foaming Platform: | L2000mm*W3000mm*H700mm |
Conveyor Line: | L16.9m |
Side/Bottom Paper Feed & Rewind System: | 2Sets. |
Walkway: | W500mm*L15m |
Air Valves | Euro Standard |
Chiller(Both Cooling & Heating System): |
1Set*1.5HP(Made In TaiWan) |
Side Film Lifting System: |
1Set. |
Foaming Density Range: |
8~70kg/Cubicmeter. |
Match With Block Cutter: | 1Set. |
Total Motor Power: | Approx 125kw. |
Machine N.W.: |
Approx 60Ton |
Floor Space Required: | L45m*W5m*H4.5m. |
COMPANY PROFILE
The EliteCore Machinery Manufacturing Co.,Ltd Is One Of The ChinaMain Professional Manufacturer Of Polyurethane Foam Machines,Especially Foam Making Machines,Foam Cutting Machines,3D CNC Foam Contour Cutting Machines Are Gained ALotOf Reputation From All Over The World. As An Outstanding Manufacturer ofChinaPolyurethane Foam Machinery Industry,EliteCore Designs Machinery From Standard Models To High-Tech 3D CNC Machines.Whenever You Are Looking For High Quality Foam Machines,EliteCore Is Truly Your Only One Choice From China.EliteCore Always Your Reliable Partner.