Applications of vitrified diamond wheels for PCD and PCBN tools
Applications of vitrified diamond wheels for PCD and PCBN tools
PCD cutting tools, PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc
Advantages of vitrified diamond wheels for PCD and PCBN tools
* The porous structure of the abrasive improved diamond exposure and can prevent vertical streaks on workpiece and improve surface quality
* Accurately control geometric tolerances to make a good abrasive layer
* Good self-sharpening, high grinding efficiency,high wear resistance and less abrasive grain consumption
* High precision workpiece. pcd tools can reach high efficiency , good surface finish and edge no chipping
* Vitrified bond wheels offer tool life greater than 150 times that of a resin bond wheel and can be easily trued and dressed on the machine
Specifications of vitrified diamond grinding wheel
| Model | D (mm) | T (mm) | H (mm) | W (mm) | X (mm) |
6A2 PCD Tool Grinding | 150 | 40 | 32 40 | 5 10 15 20 | 10 |
| 125 | 40 | 32 40 | 5 10 15 20 | 10 | |
| 100 | 40 | 20 32 40 | 3 5 10 15 20 | 10 | |
| Grit: 325/400, W40 (500#), W28 (600#), W20 (800#), W10 (1500#), W5 (3000#), W3 (5000#) | |||||
Grain size selection of vitrified diamond grinding wheel
| Grain Size | Machining Type | Application |
W40(500# D35) W28(D20) | Rough | Regrinding a blade edge profile and sharpening of much worn inserts |
| W20 (800# -1000#, D20) | Universal | Standard grain size also can get a high sharpening efficiency, good quality surfaces |
| W10 (1500# D15A) W7 (2000# D15B) | Finish | Finishing grinding - getting a very good quality of machined surfaces |
| W5 (3000# D7) W3.5 (4000# D3) | Super Finish | Super finish grinding - getting a brilliant quality of machined surfaces |
| Others grits can be made according to customers' requirements. | ||
PCD and PCBN tools for Grinding machines
Ewag, Anca, COBORN, Farman and others PCD grinding machine.
(More SuperHard provides a full range of PCD and PCBN tools solutions.
Application cases of vitrified diamond wheels for PCD tools grinding
* #1500 #325 vitrified diamond wheels for PCD grinding have sent to Malaysian customer
| PCD grinding wheels size | 150D * 40T * 40H * 8W * 10X |
| PCD grinding wheels grain size | rough #325, finishing #1500 |
| Workpiece materials | PCD grinding |