0.8 Series CCS Round Wire

Origin of new material development

0.8mm series copper-clad ccs wire is a new type of material developed by our Company to replace pure copper. Because it has the advantages of high strength, low price, high corrosion resistance and high conductivity of copper, and meanwhile its comprehensive performance is high and its cost is more economical than pure copper grounding device, it has been widely used in UHV lines, petrochemical industry, nuclear power and high-speed railway, especially in key projects in recent years.

Copper-clad steel:

The material in which the surface of a steel core is uniformly coated with copper includes copper-clad steel bars (for vertical grounding electrode only), copper-clad steel tape, and copper-clad steel wires (including round wires and stranded wires). According to the production process, it can be divided into continuous casting copper-clad steel and electroplating copper-clad steel.

Comparison between copper-clad steel grounding and traditional hot-dip galvanized steel grounding device

1. Corrosion rate comparision

Annual corrosion rate of grounding materials in some place of Beijing and Tianjin

The test results show that galvanized steel has the most serious corrosion and its corrosion rate is more than 50 times higher than that of pure copper; the corrosion degree of stainless steel is much lower than that of pure copper and copper-clad steel, showing good corrosion resistance; as a copper-steel composite material, the self-corrosion potential of copper-clad steel in soil is basically the same as that of pure copper, and its corrosion rate is the same as that of pure copper; the corrosion rate of the electroplated copper-clad steel with thinner coating is higher than that of the continuous casting copper-clad steel with thicker coating.

2. Analysis and comparison of physical performance in short circuit

If the conductivity of copper were 100% and the conductivity of standard 1020 steel were only 10.8%, the conductivity of copper would be about 10 times that of steel. However, the conductivity of the 30% conductivity copper-clad round wire would be 30%, and the conductivity of the 40% conductivity copper-clad round wire would be 40%, which would be far better than the steel grounding body. Especially under skin effect, the conductivity of copper-plated strands at high frequencies would be much better than that of steel, that is, the conductivity of copper grounding body would be better than that of steel grounding body. The melting point of copper is 1083℃ and the maximum allowable temperature during short circuit is 450℃ ; the melting point of steel is 1510℃ and the maximum allowable temperature during short circuit is 400℃. Therefore, when the grounding body has the same cross section, the copper-clad steel grounding material has better thermal stability.

3. Economic comparison

According to Appendix D of Technical Conditions for copper clad steel ground rod for Grounding in Electrical Engineering, the corrosion rates of copper clad steel in different soils are calculated according to the reference values in table. Corrosion rate of pure copper under different soil corrosion grades (mm/a)