What's the principle of ultrasonic cutting?

The principle of an ultrasonic cutter is completely different from conventional one. It uses the energy of ultrasonic to melt the material to be cut. Therefore, the ultrasonic cutting does not require a sharp cutting edge, nor does it require a large pressure, and does not cause any chipping or breakage. At the same time, since the cutting blade is subjected to ultrasonic vibration, the frictional resistance is particularly small, and the material to be cut is not easily adhered to the blade. This is particularly effective for cutting viscous and elastic materials, frozen materials such as food, rubber, etc., or objects that are inconvenient to apply pressure.

Ultrasonic food cutting machine uses advanced ultrasonic cutting technology to make the ultrasonic vibration of the knife body when cutting food, cut the food, the food residue is not stuck on the knife body, and the incision is neat. The device is suitable for cutting a variety of foods, especially sticky foods such as chocolate, marshmallow, toffee, jujube cake and the like.

    The ultrasonic cutter cutter directly loads the ultrasonic energy onto the cutter, and the cutter becomes a cutter with ultrasonic waves. When cutting the material, the material is mainly softened and melted by the ultrasonic energy, and the cutting edge of the cutter only serves as the slit positioning, the ultrasonic energy output, and the separation material. This cutting method is suitable for cutting thick, thick, long, etc. materials that are inconvenient to set the cutting board. Such as raw rubber output from the rubber mixer, pipe cutting, frozen meat, candy, chocolate cutting, printed circuit boards, or hand-held cutting machines.

Parameter

20Khz Easy Cleaning Ultrasonic Food Cutting Machine for Frozen Cakes 

     1. Ultrasonic vibration reduces the frictional resistance between the blade and the food, which makes the blade cut smoothly.

    2. Titanium alloy material cutting knife.

    3. Because it reduces the amount of food during the cutting process, it reduces downtime to clean up the production system, which greatly increases production efficiency.

     4. Suitable for a variety of food cutting, including foods such as cheese, cakes and bread, pizza, nuts, dried fruits, sweets and other hardness.

Ultrasonic Components

Typical ultrasonic food cutting components include four major elements: a power supply, a converter, a booster and a cutting horn, as explained below.

1. Power supply

The ultrasonic power supply, also referred to as a generator, is an electronic device that takes standard 50/60Hz AC line voltage and converts it to high frequency electrical energy.

2. Converter

The ultrasonic converter is a sealed electro/mechanical device that receives the 20kHz electrical energy from the power supply and converts this electrical energy to high frequency mechanical vibrations using PZT(piezoelectric) ceramic discs that expand and contract within the converter housing.

3. Booster

The booster is a machined metal mechanical amplifier that will either raise or lower the amplitude of the horn's mechanical motion depending on the configuration of the masses machined at each end.

4. Cutting horn

The cutting horn, also referred to as a knife or a blade horn, is the component that comes into contact with the product and does the actual cutting. This horn is machined from titanium, has excellent acoustic properties, good surface hardness and superior fatigue value.

Our ultrasonic components and horns are designed for continuous operation under the most demanding production environments. Welcome customers to cooperate with us for a brilliant future!
 

Applications:

Frozen cakes and pies

Frozen fish

Snack and health bars

Fresh/frozen prepared meats

Dough or baked COOKIEs

Soft and hard cheeses

Fresh/frozen vegetables

Candy and confections

Ice cream bars