Product Introduction
5X sand making machine is a machine by way of impact crushing, widely applied for primary and fine crushing (sand making) of hard and crisp materials like rocks, abrasive materials, refractory materials, cement clinker, quartz, iron ores, concrete aggregates, etc. It's especially suitable for construction and road building. Impact crusher is featured by simple structure, low price, stable operation and highly effective energy saving. The impeller and materials self-lining in the vortex crushing chamber greatly reduce the cost of abrasive components and maintenance workload. It effectively solves the “iron pollution” and the “steel jam” and the inner airflow self-circulation eliminates the dust dispersing.
Working Principle
Materials enter into the crushing chamber of 5X sand maker through the feeder and impact with those distributed around the impeller in the form of an umbrella under the action of centrifugal force. Then, in the strong vortex between the impeller and the case, the materials impact, rub and crush with each other for many times. At last, they will be discharged from the lower outlet of 5X sand making machine.
Performance Characteristics
1. After the optimization of the deep chamber rotor, the output is increased by about 30%.
2. After partial abrasion of guard board, it can be used upside down which will increase the utilization ratio of materials and the operation life span by more than 48%.
3. The only thing to do is to renew the abrasive hammer because of combined hammer design which can decrease the operational cost by more than 30%. In addition, the auxiliary hammer is added to effectively avoid the abrasion of vertical plate.
4. The core wear-resistant materials adopt wear-resistant and thermostable materials used in important industries in America.
5. Rhombus impact block is used to avoid the abrasion of vertical plate after the impact of materials.
6. The bearings are all international brand from Japan, Sweden, America, etc.
7. The best emission outlet and more smooth inner curve design makes it possible to reduce the flow resistance of materials and greatly improve the output.
8. Distribution table for dual purposes is easy to operate which can achieve shift between two ways of feeding.
9. The lower part of the main bearing is specially sealed to ensure that there is no grease seal and grease leakage.
Technical Parameters
Model | 5X7615 | 5X8522 | 5X9532 | 5X1145 | ||
Capacity(t/h) | Fall and Center Feed | 150～280 | 240～380 | 350～540 | 500～640 | |
Center Feed | 70～140 | 120～200 | 180～280 | 250～360 | ||
Best Feeding Size (mm) | Soft Materials | 35 | 40 | 45 | 50 | |
Hard Materials | 30 | 35 | 40 | 45 | ||
Rotary Speed (r/min) | 1700～1900 | 1500～1700 | 1300～1510 | 1100～1310 | ||
Double Motor Power (Kw) | 110～150 | 180～220 | 260～320 | 400～440 | ||
Outer Dimension L×W×H (mm) | 4100×2330×2300 | 4140×2500×2700 | 4560×2600×2900 | 5100×2790×3320 | ||
Weight (t) | 12.1 | 14.8 | 18.6 | 27.5 | ||
Power | 380V，50Hz | |||||
Thin Oil Lubrication Station | Double Oil Pump Motor Power | 2×0.31kw | ||||
Safe Protection | Complementary Oil Filling; Automatic Halt With No Oil Flow; Water Cooling; Warm Start of Motor in Winter | |||||
Fuel Tank Power | 2kw | |||||
Outer Dimension L×W×H (mm) | 820×520×1270 | |||||
Safe Operation
1.The access door of vortex chamber should be checked to see if it’s closed in order to avoid materials from emitting out of the access door.
2.Check the rotary direction of the impeller looking from the feeding inlet. The impeller should rotate anticlockwise or the wiring of the motor should be adjusted.
3.The start sequence of the crusher and conveying equipment is: discharging→crusher→feeding.
Maintenance
1.Shut down and examine the machine regularly：
Open the observation door when it stops to check the abrasion situation inside the impact sand maker. If the center feeding pipe, conical cap, the liner on the upper and lower runner of the impeller, circular guard board and abrasive block are abraded, they must be changed or repaired in time. It should be paid attention to that the weight, model and size must be in accordance with the original ones in renewal.
2. Check the conveyor belt regularly：
Conveyor belt is essential in the sand making production line. The operation of the machine owes to the conveyor belt. The tension force of conveyor belt of the sand maker should be adjusted appropriately to guarantee the even stress. When double motors drive, V-belts on both sides should be matched in groups for uniform length of each group. It should be renewed in time if it's badly abraded.
3. Lubrication of accessories：
For every 400 hours of running, the sand maker should be filled with Mobil special grade lubricating grease or 3# lithium grease. After 2,000 hours, the main bearing assembly needs to be cleaned, while after 7,200 hours, it must be replaced with new bearings.
