Brief introduction
OTF-1200X-4-NW-UL is a compact CVD furnace designed for growing various nanowire or TCVD on substrate up to 3" diameter. The four-channel gas inlet is built in. One small heater is built beside the left flange to preheat feed-in gas, liquid, solid and then deliver them to the CVD furnace for further processing. The sample holder installed on the right flange is slidable for easy operation.
Technical parameters
Furnace and Preheater | - Compact CVD furnace system is modified from OTF-1200X-100 single zone tube furnace:
- o 4.33" O.D x 4.05" I.D x 29.13" Length quartz tube
- o 1100ºC Max. working temperature
- o Water cooling flange on right-side is slidable for easy sample loading
- o Water cooling flange on left-side between the heater and furnace is used for pre-heated
gas input and sealing - Four channel gas inlet ( 1/8" Dia tube and tube fitting) are built in on the left side flange
- One small heater is attached to the left side flange of the furnace to preheat input gas,
liquid, or evaporate solid chemical, which will be then delivered to CVD furnace: Please click picture left for more details: - o 1.2''O.D x 6''L SS tube as heating chamber
- o 600ºC Max. working temperature
- o Flange on left side is for gas sealing and input
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Rated Voltage | Single Phase, 220V AC, 50/60 Hz, AWG 8# Power cord is included (without plug) |
Power consumption | Max. 3600 W (20 A breaker required) |
Heating Zone
| - CVD Furnace: 440 mm
- Constant temperature zone: 100 mm
- Gas Heater: 150mm
|
Working Temperature
| - CVD Furnace:
- o Max heating temperature: 1100°C ( < 2 hour )
- o Continuous working temperature: 200~1000°C
- o Max heating & cooling rate: 20°C/min
- Heater:
- o Continuous working temperature: RT~600°C
- o Max heating & cooling rate: 20°C/min
|
Temperature Control | - CVD Furnace and Heater (separate temp control):
- o Digital controllers with PID/self-tuning functions and 30 segments programmable
- o Thermocouple: K type thermocouples, which feed through the right side flange and
control furnace temperature. - o Control accuracy: +/- 1°C
- o Software for PC control furnace is available as optional (click picture below to order)
- o The new version of PC module is now compatible with Lab View 05/08/2014
|
Vacuum and Gas Sealing & Flange
| - CVD Furnace:
- o Right flange:
- § Water cooling to prevent sealing o-ring from melting (water cooler is not included,
please click water chiller to order) - § KF25 vacuum fitting (to vacuum pump, please click to order pump, vacuum hose,
valve and sealing gasket) - § Slidable for customer to easily and fast push/pull in/out sample
- § One quartz wafer holder ( 3" Dia. ) is included and the flange with heating radiation
block to hold nanowire growth substrate - § An anti-corrosive capacitance diaphragm gauge is included
- o Left flange (between CVD Furnace and Heater) with four 1/8'' Swagelok fittings for
1/8'' tube: - § Two separate 1/8'' fitting on the flange for independently and directly delivering any
gas into the CVD furnace - § One 1/8'' fitting for delivering heated gas from heater to CVD furnace
- § One 1/4'' fitting for bypassing the gas (without heating) to the CVD furnace (inside
the CVD furnace, the gas tube is merged with heated gas pipe by a T fitting) - § Note: How gas pipe assembled in the CVD furnace through above 1/8'' fitting:
- § One 1/4'' quartz tube deliver the heated gas from heater (also the bypass gas by a
T fitting) - § Two 1/4'' quartz tube delivery extra gas via the two separate 1/8'' fitting on the big
furnace left flange - § These three 1/4'' quartz tubes inside CVD furnace is in parallel and vertically 1'' higher
than sample holder - § These three 1/4'' quartz tubes can be easily removed to clean or replaced once get
stuck or corroded - Heater:
- o Left flange: one 1/8'' gas fitting to deliver gas to heater for pre-heating and then to
CVD furnace - o On the right side to CVD furnace with necessary thermal block material to minimize
the temperature gradient at the interface between heater and CVD furnace - o Furnace Chamber Installation
- o 2 1/4" pipe adapter are installed on each flange
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Net weight | 110kg |
Dimensions | - Standard: 62"L X 18"W X 23"H
- Maximum: 80"L X 18"W X 32"H (Lid open and right-side flange slided out)
|
Warranty | - One year limited warranty for electrical parts. ( Consumable parts such as processing
tubes, o-rings and etc are not covered by the warranty) |
Compliance | - CE Certified
- All electric components ( >24V) are UL / MET / CSA certified
- The furnace is ready to pass TUV(UL61010) or CSA certification at extra cost.
|
Warning | - The tube furnaces with quartz tube are designed for using under vacuum and low
pressure <0.2 bars / 3 psi / 0.02 Mpa - Attention: A two-stage pressure regulator must be installed on the gas cylinder to
limit the pressure to below 3 PSI for safe operation. - Vacuum limit definition for all quartz tube furnaces: * Vacuum pressures may
only be safely used up to 1000°C - The flow rate for gasses should be limited to<200 SCCM (or 200ml/min)
for reducing thermal shoc |
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