ZJL-200 torque rheometer

Brief introduction

ZJL-200 torque rheometer and the used to study polymer pyrocondensation, thermal stability, shear stability, dynamic rheological properties and plasticizing behavior. The properties of polymer materials, such as cross linking, crosslinking and curing of thermosetting resins, the dynamic stability of elastomer, and the influence of screw speed on the performance of polymer materials, are mainly used to measure and analyze the processing performance and rheological behavior of polymer materials.

Torque rheometer can be used to study thermal plastic material thermal stability, shear stability, flow and solidification behavior, its greatest feature is under conditions similar to the actual process of continuous, accurate, reliable rheological properties of the system were measured. The typical experimental materials of can be determined by the crosslinking characteristics of XLPE materials, the fusion characteristics of PVC materials, the determination of thermal stability, the relationship between apparent viscosity and shear rate, etc..

With modular design and joint function: host control center, with drive and control function of the measurement unit; controlled auxiliary equipment (such as mixing unit and extrusion unit) is the intelligent application specific measurement unit, through the system bus will measure data transmission to the host.

Application Field

1.    UPVC processing performance research and material development

2.    Research on the development and processing properties of thermoplastic materials

3.    Study on curing properties of crosslinking and thermosetting resins

4.    Teaching scientific research application

Technical parameter

Portable test host

Motor power (Panasonic motor, controller): 3.0kW

Motor speed: 3000r/min

Reduction ratio (Japan's new PO reducer): 15:1

Speed range: 0.1~150rpm

Speed control accuracy: ±0.2%F.S..

Torque measuring range: 0 ~ 200Nm

Torque measurement accuracy: ±0.3%F.S.

Melt pressure measurement range: 0.1~100Mpa

Pressure measurement accuracy:±0.3%F.S.

Temperature control range (five): RT~350℃

Temperature control accuracy: +0.5℃

Graphics display: speed, torque, temperature, pressure

Voltage: AC380V 7.5kw 

Increase the torque of the induction operation according to the size of the torque, the software to adjust the speed of the motor.

Measurement and control software:

Data acquisition rate: 50/S times to record the torque, temperature, speed of the minor changes.

High speed data acquisition, can make the temperature torque data curve can enlarge, observe the real-time change.

Polymer melt viscosity measurement data processing software

Extrusion machine data processing software

Mixer data processing software

Portable mixer (60ml)

Mixer capacity: 60ml

Material: 1Cr18Ni9Ti

Rotor type: Roller, Banbury, Cam, Delta (Roller standard, the other option)

Speed ratio: 3:2

Maximum temperature: 350℃

Maximum torque: 200Nm

Heating mode: electric heating

Temperature sensor: K type thermocouple

Heating area: 3 Road (4 Road temperature measurement)

Each piece of heating power: 700W

Reduction ratio: 15:1

Machine size (length x width x height): 1600 x 450 x 1300 (mm)

Removable mixer (200ml) (optional)

Mixer capacity: 200ml

Material: 1Cr18Ni9Ti

Speed ratio: 3:2

Maximum temperature: 350℃

Maximum torque: 250Nm

Heating mode: electric heating

Temperature sensor: K type thermocouple

Heating area: 3 Road (4 Road temperature measurement)

Each piece of heating power: 1000W

Reduction ratio: 20:1

Rotor type: Roller, Banbury, Cam, Delta (Roller standard, the other option)

Plastic single screw extruder (material 38CrMOALA)

L:D: 25:1 

Screw diameter:φ20mm

Screw compression ratio: 2.5:1

Maximum temperature: 350℃

Heating mode: electric heating

Heating area: 5 Road

Total heating power: 4200W

Temperature sensor: K type thermocouple

Machine size (length x width x height): 1600 x 450 x 1300 (mm)

The capillary mould:φ1.27 length ratio of 20:1, 30:1, 40:1 core each has one (φ1,φ2 length  ratio of 20:1, 30:1, 40:1 optional)

The cylinder head (optional): mould inner diameter φ12.5, core external diameter: φ10 

Parallel line double screw extruder (optional)

Screw type: parallel to the twin screw

Screw diameter: 20/40mm

Screw length: 325mm

Bolt effective length: 340mm

Temperature range: ~350℃

Temperature control accuracy: ±0.5%F.S

Temperature sensor: K type thermocouple

Total heating power: 2500W

Feeding way: feed screw metering

Die size: 60 x 1.5mm

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