This palm oil plant is fully automatic. It requires less workers and improves the working efficiency.
Advantages of palm oil plant:
1.Some of our technology adopts Germany standard, and some equipment parts are imported
2.Our stainless steel and carbon steel are all purchased directly from the steel factor with high quality we can guarantee the quality.
3.All of our welding technicians have the employment certificates and with many many years experience.
4.We provide installation ,commissioning, training and other oversea services
A. Palm oil processing line pressing workshop introduction
1. Raw materials storage section
2. Sterilizing section
3. Threshing section
4. Pressing section
5.Clarification section
6.Finished oil storage and transportation section
7. Fiber separation section
8. Kernel recovery section
9.Steam-supply section
10.Power-supply section
11.Raw water treatment section
12. Sewage treatment section
(1)Raw materials receiving: Fresh palm fruit bunch will be loaded on a slope. Under the slope, there are some cages to receive the palm fruits.
(2)Sterilizing: fresh palm fruits bunch are airtight sterilized in sterilizer. The purpose to prevent enzymes broken down, avoiding FFA content in oil further increase.
(3)Threshing: The purpose of threshing is the oil palm fruits separated from the fruit bunch through strong vibration.
(4)Pressing: Oil palm fruit pressed is divided into two parts: oil, water, solid impurities mixture and the press cake (fiber and nuclear). Oil, water, solid impurities mixture by the crude oil gutter inflow to oil purificationsection; press cake by breaking screw conveyor into the fiber- recovery section.
B.Palm oil processing line refining workshop introduction
1.Degumming and Deacidification Section
2.Decolorizing Section
3.Deodorization Section
(1)Degumming: This is the most important section of hydrate de-gumming, manage the adding water (there is a little P-acid in the water) amount, temperature and add water speed, usually water adding amount is about 3 times of phospholipid content, that is 3-10% oil weight, water temp needs to be higher than oil temp.
(2)Deacidification:This part adopt alkali refining method, that is use alkalis like (NaOH) to neutral the free fatty acid in oil, during this process it will produce soapstock , then separated from the oil by setting several hours. NAOH solution, not only neutral free fatty acid, also can act with other matters like protein, mucus, phospholipid, pigment. After settling, release the soapstock from the tank bottom. Adding hot water to rinse, remove off the leftover lye , soap and some unhydrated phospholipid in the oil. Finally pumping out soapstock from the tank bottom
(3)Decolorization: In normal situation , there is pigment in the crude oil , we need to using the active clay to absorb the pigment away , after 20 mins , we use the vibrating filter to filter the waste clay away . If you want to get light color oil , you need to add more active clay . That is mean , the customer can accord to his requirement to control the oil color. This process is carried out under the vacuum condition.
C. Palm oil processing line fractionation workshop introduction
1.Palm oil filtration
2.Cooling and crystallization
3.Palm oil fractionation
Palm oil processing plant Threshing System
The purpose of threshing is to separate the oil palm from the fruit by vigorous vibrations, and the decorticating equipment is a drum-type fruit removal machine. Separation of the oil palm into the press section. Empty fruit strings are discharged from the other end of the drum to the yard, or shipped out of the factory area for recycling of palm orchard coverings or on-site burning as fertilizer applied to the farmland.
Palm oil processing plant Sterilizing Station
Fresh palm fruit string into the kill fermenter, sealed fermentation. Fermentative purpose in order to prevent enzyme decomposition, so as to avoid further increase in the content of free fatty acids in oil; facilitate mechanical threshing; pretreatment of peel, preparation for subsequent processing; Preconditioning kernel, reducing kernel damage.
Palm oil processing plant Pressing System
Oil palm before pressing to be cooking, will kill leavening,The reheated fruit softens the flesh and destroys the flesh Cell structure. Cook into the continuous screw press squeeze.After the oil palm oil is squeezed into two parts: oil, water, A mixture of solid impurities and press cake (fiber and core).Oil, water, a mixture of solid impurities through the hair tank into the oil Chemical sector; pressed cake through the broken screwdriver into the fiber recovery section
Palm oil processing plant Clarification System
Machine pressed oil diluted with water after sedimentation, filtration, fiber material removed from the oil, and then for continuous settlement, divided into two parts: oil and sediment. The oil is separated by centrifugation and is pumped into a storage tank for storage under vacuum. After the oil sediment is filtered and the oil is separated, the oil is subjected to secondary sedimentation, the oil-oil mixture is clarified and separated, the oil sketched is subjected to secondary sedimentation, Into the sewage treatment tank.
Palm oil processing plant Water System
Only the after treated supply water can meet the sanitary requirement. Especially, the furnace supply water should be softened first, After anion and cation exchange resin treatment, meet the requirements of the boiler water, then be treated by deaerator for removing oxygen. At last, pump it into temporary tank for storage.
Other display:
Relevant Specifications
Wuhan HDC is a Professional and modern grain and oil machinery engineering equipment manufacturer integrating research, manufacturing and installation. We have obtained rich experience and practice in palm fruit oil machine, vegetable oil pretreatment, prepress,extraction, sophisticated technology and equipment designs etc, owing wide international market in more than 130 countries and regions.
With more than 30 years of experience on oil making machine, we provide a comprehensive range of products
We are proud to guarantee that, with our strong technical background and communication capability, our sales/support engineers are able to answer your most complicated technical questions over the phone in English. That would save a lot of time for communication.
The following pictures show our company and customers in our workshop.
Our service:
Pre-sales service
1.Quick response
2.Detailed quotation
3.Professional production and transportation solution
After-sales service
1.Warranty policy one year from shipment
2. We will send you the replacement after received the broken part
3. Evaluate the customs risk and choose safest shipping company before shipping.
4. Follow status up time by time until the goods arrived.
What is the warranty of the machines?
12 months free guanantee and life long standard paid service.
What is the raw material of your machinery?
Stainless steel and carbon steel.
When can I get the price?
Within 24 hours, if urgent, please directly contact us.
How to ask quotation?
Please inform us your crude oil specifications and your target capacity per day, then we will send our proposal as soon as possible.
How many areas are required to build the plant refinery?
The land area required usually depends on the capacity of your plant. We can calculate the area needed and give you the plant designs.
How long will it take to get my products?
In general, it will take us 45-120 days to make the machinery, and 3-7days to shipping port.
Can you install the production line and train our stuffs for free?
Yes we can. We'll send engineers to help you install the equipment and train your workers freely.