Name: Types of Inserts in Machining Speed Test CBN Hard Metal Inserts
Brand: Halnn Tools
Availability: InStock

Product Details

Types of Inserts in Machining Speed Test CBN Hard Metal Inserts

Our company

Henan halnn tools is a professional large-scale manufacturer of all types of diamond tools and glass cutters,integrating development,production and trading together.Our main products include PCD,CBN,PCBN tools,glass cutters and related products.

Our company was established in 2002 ,located in Hennan ,the center of China.we enjoy convenient water,land and air transportation. Currently, our diamond tool is already exported to America, Singapore ,Turkey, India and 20 other countries and regions. Our company has always focused on research, development and innovation, and has recently developed new ultra wear-resistant diamond tool.

Pictures of PCBN Inserts

Description of PCBN material

Cubic boron nitride is the second hardest material in the world invented successfully in 1957; the hardness of CBN’s single crystal is HV8000-9000 while the hardness of PCBN is HV 2500—5000, so its considerably better abrasive resistance than tungsten carbide and ceramics. With a higher ability of oxidation resistance within 1000℃, CBN will do not have any chemical reaction together with ferrous material in 1200--1300℃. So it is unique for CBN material dry cutting ferrous materials. The principal application areas for CBN cutting tools are hardened steels, cast irons and sintered irons as well as powder metallurgy components.

Features and Benefits of PCBN:

1. Excellent surface finish

2. High speed turning, high performance

3. More flexibility in machining

4. Less investment in machines

5. Not required coolant

6. Easier in recycling and treatment of chips

7. Easier in removal of outlet of chips

The Grade and application of CBN

Insert Grade	Suited Materials	Machining Type	Typical Application
BN-K1	Chilled Cast Iron, Hi-Ni-Cr Cast Iron and High harness alloy cast iron	Roughing	Alloy Cast Iron, Slurry Pump, Wear resistant castings
BN-S10	High Speed Steel	Roughing	HSS Rolls
BN-S20	Hardened Steel, Heat and abrasive resistant steel, High manganese steel	Roughing, Semi-Finishing	HSS Rolls, Ball Screw, Wind Power Bearings
BN-S200	Hardened Steel, Superalloy	Finishing	Wind Power Bearings
BN-S300	Gray Cast Iron	Roughing, Finishing	Brake Disc, Cast Iron Engine ,Gearbox, Cylinder Liner
BDN80	Nibased alloy,Stellite Alloy, Superalloy	Roughing, Finishing	Aircraft turbine disk, Ni based alloy parts

The Characteristics of CBN

CBN Grade	Binder	CBN Content（%）	Granularity（μm）	Hardness（HV）
BN-K1	TIC	90	8-12	3000-3250
BN-S10	AL，TiN	80	4-10	3100-3300
BN-S20	TIN	76	4-6	2900-3100
BN-S200	TIN	60	2-4	2800-3000
BN-S30	TIC	85	8-12	3100-3300
BN-S300	AL，TIC	97	4-6	3400-3600

Our service

Pre-Sales Service

l Prompt reply and 24 hours online,professional team to provide best price and quality product.

l Same testing support

l Every batch of products will be tested to ensure its quality.

After-sales Service

l The real-time logistics information monitoring

l Any questions about the product can be consulted at any time.

l Product with any problem can return.

Our factory

Halnn Tools pay close attention to the market demand and industry technology trends at home and abroad, and continue to introduce advanced technology, information, equipment and personnel, combine with their own advantages, unity and progress, innovation. We always adhere to a road of a long-term independent research and development.

So far, we have a team with 2 Ph.D, 3 professors, 5 associate professors, 12 R&D Doctor and master, and already have more than 30 patents.