smt lead free reflow oven soldering machine
USD $10000 - $30000 /Set
Min.Order:1 Set
PID/PC control smt lead free reflow oven machine SMD-A6
PID control:
PC Control
This reflow oven Heating passage with high efficient heat barrier, minimized heat loss to environment, Dedicated backflow design, adjacent zones can achieve 90°temperature set-point difference.Extreme lengthened heating zones and passage:10 zones - 330mm/zone ; 3890mm passage.
Introduction:
No.1 The unique advanced long life heating system
1.The heating system adopt the Swedish nickel heater with efficiency and energy-saving. The peak wave length of the radiation power is 4UM with curved surface reflector increasing temperature ramp up speed, improve the thermal efficiency. The special forced-air circulation system make PCB and the component heated uniform and eliminate the "shadow effect" completely.
2. Using special high temperature barrier structure for heat preservation and special iron in heating passage.
3. Using imported Taiwan SanYue long shaft high temperature blower motor and W shaped heat duct, no noise & vibration, convenient for maintenance.
4. Heating zones with porous aluminum plate directing the hot air to guarantee the heat evenly distributed to the PCB. Hood can open completely so that convenient for cleanup.
No.2 Smooth and reliable transmission system
1. The conveyor system use STK adjustable speed motor imported from Taiwan matched with the 1:150 turbine reducer can running smooth, speed varies in 0-1000mm/min.
2. Independent roller structure support and match stainless steel mesh belt to make the running smoothly and the speed precision is up to ±20 mm/min.
3.Special stainless steel mesh belt: durable and wear-resistant, long lifetime.
No.3 Stable and reliable electrical control system
1. It adopts imported thermostat control which owns fuzzy logic and PID close loop system. It can fast response to temperature changes and ensure temperature compensation by PID intelligent operation.
2. Using thermocouple imported from Taiwan to each temperature zone, it can fast and sensitive response the changes in each temperature zone, feedback and control timely, compensate the temperature stability in each zone.
3. Special SSR solid state relay matched with dedicated heat dissipating block improve the heat efficiency greatly and prolong the lifetime effectively. Non-contact output and fuzzy control function by thermostat, can monitor the changes of environmental temperature, controlling the heating device by minimum pulse, ensuring the high precision of the temperature control & the uniform internal temperature. The length ,direction, temperature distribution, all these meet with IPC standards .
4. Heat energy is abundant, heat up fast, it’s only need 20 minutes from room temperature to set-point temperature.
5. Failure diagnosis, visual & audio alarm.
6. Delay shutdown production function, uniform cooling after the shutdown: prevent hardware thermal damaged.
Specification:
Model | SMD- A6 | |
Heating System | Number of heating zones | Top 6/Bottom6 |
Heating passage | 2400MM | |
Heating style | Top: hot air; bottom: IR | |
Cooling style | Force air | |
Conveyor System | Max. Width of PCB | 350mm |
Mesh belt width | 400mm | |
Conveyor Direction | L→R(or R→L) | |
Process Height | 880±20mm | |
Conveyor type | Mesh | |
Conveyor speed | 0-1000mm/min | |
Fixed track | Front track fixed(option: rear track fixed) | |
Control system | Power supply | 5 line 3 phase 380V 50/60Hz |
Total power consumption | 28kw | |
Startup power consumption | 24kw | |
Steady consumption | 4KW | |
Ramp Up time | About 20 mins | |
Temp. setpoint | Room temperature-300℃ | |
Temp. control method | PID close loop control & SSR driving | |
Temp. control precision | ±1℃ | |
Temp. deviation on PCB | ±2℃ | |
Data storage | Process Data and status storage (80 GB)(machine with PC) | |
Nozzle plate | Aluminum Alloy Plate | |
Abnormal Alarm | Abnormal temp. (over temp/low temp.) | |
Board dropped alarm | Tower light: Amber-warning, Green-normal, Red-abnormal | |
General | Dimension(L*W*H) | 3500×700×1320mm |
Weight | 600KG | |
Color | Computer grey |
Package
Customer factory:
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QQ: 2277025763