Name: PCD Cutting Tool Blanks Alisa@moresuperhard.com
Brand: Moresuperhard
Availability: InStock

Product Details

Name：PCD Cutting Tool Blanks

Details:

More SuperHard PCD cutting tool blanks in the size of 5μm、10μm and 25μm can be used in super-fine processing and fine. They are applicable to the processing of non-metal materials as wood, ceramics,intensified planks and non-farrous material as copper and aluminum. We can supply all kinds of PCD cutting tool blanks that diameter can reach 58mm

PCD cutting tool blanksare compound super-hard material of polycrystalline dismond lsyers and WC sintered under ultrahigh pressure and high temperature. It has the hardness and wear resistance of natural diamond and toughness of hard alloy. The surface of tools and processing work pieces made of such materials is highly polished and gringding processing operation is not required. Cutters have a long lifetime and high efficiency. It is an ideal and new-type tool material and can be widely applied in processing nonferrous metals and its alloy and non-metallic materials.

Specifications:

Polycrystalline Diamond Compact(PDC), is manufactured with a diamond layer attached to a carbide substrate. Combining the properties of both super hardness and abrasion resistance of diamond with outstanding strength and toughness of of tungsten carbide, PDC has been widely used in mechanical industry, oil well drilling, geological prospecting drilling and coal mining.

Model	product no	angle (°）	diameter (mm)	thickness (mm)
	moreD30	360	30	1.6, 2.0, 3.2
	moreD42	360	42	1.6, 2.0, 3.2
	moreD48	360	48	1.6, 2.0, 3.2
	moreD51	360	51	1.6, 2.0, 3.2
	moreD58	360	58	1.6, 2.0, 3.2
Note:The products can be manufactured per customer request as non-standard shapes such as rectangular, square, triangle, rhombus, sector and so on.

Application:

PCD Cutting tools: PCD cutting tools are mianly used for precessing aluminum and aluminum alloys (various silumin), copper and copper alloy, Babbitt metal, wood and various kinds of wood based fiber material,aluminum oxide reinforced floor boards, various kinds of wear-resistance plastic,bakelite, graphite,stone meterial, tungsten carbide, hard cartons,etc, where high abrasion resistance and good surface finish are required

They have high hardness, abrasion resistance and impact resistance, and widely used for oil/gas drill bit, rock drill and coal mining drill bit, also can be used for diamond tools for cutting, grinding, polishing.

PCD Cutting Tool Blanks Application Recommendation

Grades	characters	applications	advantages
W5 fine grain size	* Average grain size: 5μm High diamond content over90% Laser cutting ,wire EDM cutting	Aluminum, Brass/Copper,Precious metals, Wood composites,Plastic	Excellent surface finish
W10 medium grain size	Average grain size: 10μm High diamond content over 90% *Laser cutting ,wire EDM cutting	＜14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides	Excellent resistance good surface finish
W25 coarse grain size	Average grain size: 25μm High diamond contentover 90% *Laser cutting ,wire EDM cutting	＞14% Si/Al alloys, metal matrix composites, Bi-metals(aluminum/castiron), sintered ceramics and carbides	Long life extremely high wear resistance

Application Cases Of PCD cutting tool blanks

* 58mm diameter PCD wafers Have Sent To American Clients

Product name	PCD wafer, fine grade PCD
size	58 mm diameter, 2 mm thickness PCD blanks
applicable workpiece	woodworking tools ( brazing the PCD to tool body then wire EDM again for final profile

Advantages:

1.Longer tool life

2.Uniform surface finish

3.Reduced machine down time

4.High improved workpiece quality and excellent dimensional control

5.Increase productivity

6.High material removal rate

7.Low cost per piece

8.The tool life of a PCD cutting edge is usually 50 to 250 times greater than that obtained with conventional tungsten carbide cutting tools.

Suitable for Laser cutting and EDM.

The products are available in 5μm,10μm and 25μm. 5μm is used for superfinish. 10μm is used to finish machining. 25μm is used to rough finish.

Detailed information about PCD of grit size: 5μm

Application: Aluminum,Copper,Precious Metals,Wood Composites and Plastic. The advantage is excellent surface finish.

Detailed information about PCD of grit size: 10μm

Application: <14% Si/ Al Alloys,copper Alloys,Graphite and Graphite Composites,Wood Composites,Green ceramics and carbides. The advantage is excellent wear resistance and good surface finish.

Detailed information about PCD of grit size: 25μm

Application: >14% Si/ Al Alloys,Metal Matrix Composites, Bi-Metals (aluminum/ cast iron),Sintered Ceramics and Carbides,Other highly abrasives materials. The advantage is long life and extremely high wear resistance.

Applications of PCD tool blanks:

PCD blank for PCD turning tools, PCD boring tools, PCD reamers, PCD milling tools. The PCD blank is used in many different fields including aviation, the car industry, electronics, and the wood and stone industry. It applies to various materials such as nonferrous metal, tungsten carbide, ceramic, nonmetal and composite material. PCD blank selected according to your requirements .

Why choose our product

More SuperHard Products Co., Ltd is dedicated to finding solutions that help our clients in all markets succeed. More SuperHard has been manufacturing high-quality, competitively priced superabrasive diamond and cbn tools that are designed to perform in a wide range of industrial ,such as pcd tools grinding, natural diamond polishing, auto parts processing , thermal spray coated industry, optical glass, semicon and led industry, woodworking tool , cnc tool grinding and roll machining ,others ultral precision industry.

The company production and sales of products covered vitrified bond tools, resin bond tools, metal bond tools, electroplated diamond/cbn tools, vaccum brazed products, cvd diamond tools, polycrystalline diamond (pcd) tools, cubic boron nitride (cbn) tools.our objective is to meet all the customers’ needs and help every customer achieve maximum benefits. more brings in revenue for you, you win, we win!

More SuperHard supplies the wheels for several application mainly:

1.Carbide round tools on cnc machines : flute grinding, gash grinding, end facing, clearance angle and cylindrical grinding .

2. Insert grinding for machines such as: agathon, wendt, haas, waida and ewag.

3.Woodworking saw blade and tools .

4.Hss tools

5.Cutting wheels

Our product’s advantages:

1.High grinding efficiency

2.Wonderful edge quality

3.Long service life

4.High polishing efficiency

5.Large Exports