Are you looking for the zinc coating machine ? Do you have difficulties in dealing with the broken zinc workpieces ? Maybe our arc spraying machine SX600 can help you .
our factory is committed to spraying technology research for more than 30 years ,we have dozens of spraying equipment ,such as thermal spraying equipment,arc spraying equipment ,plasma spraying equipment ,and so on
SX-600 is one kind of arc spraying equipment,it is used for spraying zinc,aluminum,copper,molybdnum,titanium,stainless steel,high carbon steel,nickel chromium alloy,wear-resistant alloy,Babbitt alloy material,etc.
(1) principle of zinc coating machine SX600
This high velocity arc spraying (high velocity arc spraying) is a technology which uses arc to melt metal,the arc is formed by combustion in two continuous feeding metal wire,then the melting metal is atomized by high speed airflow.Through the laval nozzle,the atomizing metal particles are accelerated to make them to exceed supersonic to spray to the workpieces to form a coating
(2)component of zinc coating machine SX600
It is a new technology based on the normal arc spraying ,which is composed of a special power supply, an arc spray gun, a push type arc spraying device, and a wire feeder.
arc spray machine arc spray gun
(3) parameter
Arc spray gun parameters:
Model | Arc spray gun |
Operation mode | Handed or fixed |
Input voltage | ≤24V(DC) |
Applied wire diameter | Φ1.2 Φ1.6 Φ2.0 Φ3.0 mm |
Air pressure | >0.5Mpa |
Air consuming | >1.85m3/min |
Wire feeding gravitation | >8kg |
Feeding velocity regulating grade | Stepless speed regulating |
Weight | 2.65kg |
Metal wire parameters:
Spray material | Wire diameter | Working current | No-load volt | Air hat diameter | Maximum spray efficiency |
Zinc wire | 1.2-3.0 | 80-210 | 18-30 | 6-8 | 30 |
Al wire | 1.2-3.0 | 120-240 | 25-38 | 6-8 | 9.5 |
Steel wire | 2.0 | 150-200 | 35-40 | 7-8 | 6 |
High carbon steel wire | 2.0 | 150-220 | 10-44 | 8 | 5.5 |
Stainless steel wire | 2.0 | 150-220 | 10-44 | 8 | 5.5 |
Zn-Al, Pb-Sn alloy wire | 1.2-2.0 | 80-110 | 18-28 | 7 |
(4)advantage:
1) Stable and convenient
This equipment is improved in the operation program by integrated circuit to prevent from machine damage by misoperation of workers, so as to protect the safety of operators and the equipment.
2) High adhesive force of coating(70Mpa)
Compared with 30-40Mpa of common arc’s coating,the adhesive force of coating can reach 70Mpa.
3) Workpiece won’t be deformed and its structure won’t be changed.(<100℃)
Generally the rised temperature of workpiece won't exceed 100 ℃ when spraying, so the workpiece won't be deformed. And the spraying heat won't take effect directly on the surface so it doesn’t change the structure of workpiece.
4) High efficiency and wide application
The equipment has high spray efficient and high power; It's suitable for on-site construction, and can use all kinds of metal and metal ceramic materials(solid and without core), such as alloy wires, Mo, Al, Zn, red copper, copper alloy, Babbitt etc. It is widely applied in spraying anti-wearing and anti-rust coatings for boiler’s four kinds of tubes, coal pulverizing system (fan impeller and scroll casing), roller, dryer, axis, mould,all kinds of workpieces and so on.
5)Spray gun for long distance(30-meter-long-cable)
The spray gun can be equipped with 30-meter-long cable, air tube and 8-core control cable, so it can spray at remote places about 30 meters from the equipment.
6)Unnecessary to change the wearing parts frequently
We have patent conductive nozzle which is anti-wearing and greatly enlarges use time of wearing parts. This helps to reduce the spraying cost and improve working’s efficiency and coating’s quality.
7)Convenient maintainance and repair
We take maintainance and repair work into our consideration during designing the equipment and spray gun which make it convenient to maintain and repair.
(5) application for example:
roller spraying coating ,
electronic conductive coating,
sculpture surface spraying,
wear resistant coating repair on fan ,
magnetic coating on cooking utensils,
spray zinc and alumiunm on steel structure,coating on mould
and so on
(6)our products and customers :
our products are taken strict quality control ,Our customers are from a lot of countries in the world, we have established long term cooperation with them,some photos for reference :
(7)our service:
Pre-Sales Service
* Inquiry and consulting support.
* Sample testing support.
* View our Factory.
After-Sales Service* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas