Fireproof Corrugated Board Making Machine with Board  Thickness Control Function

fireproof wall board mgo board making machine,wall panel making machine with 2000SQN

(1) raw materials supply

1.1The main raw material of magnesium oxide board :

   Magnesium oxide,Magnesium chloride, None-woven fabric, Glass

firber.,Sawdust ,Straws and Perlite

1.2 magnesium oxide warehouse 

1.3magnesium chloride solution pool(suggestion uses two dissolve pool and matches mixing equipment) 

1.4 pearlite storage(independent) different thickness of the plank use different degree of material.

1.5 sawdust storage(independent) different thickness of the plank uses different degree of material.

(2) ingredients,mixing machine

2.1 magnesium oxide measuring: every time weight is 120 kilos.

2.2 magnesium chloride solution\'s measuring : in the pool magnesium chloride solution is transported to the dozen material platform water tank by water pump. Then pass through  metering pump to mixing equipment. Each weight about 140 kilogram. Different plank usage will have adjusted.

2.3 pearlite and sawdust volume ratio of 1:1 or so. The volume is about 0.15 cubic respective.

2.4 mixing equipment: every two minutes to complete a feeding,mixing,feeding process. It needs only one sets machine. Middle material mixing machine is used to complete a feeding,mixing,feeding process every four minutes. It needs two sets machine.

(3) molding equipment,auxiliary equipment( molding section)

3.1 molding equipment: outer size is 25*15*15m. Production speed is twenty meters per minute.

3.1.1 board entranceconveyor belt

3.1.2 material molding

3.2  board exit conveyor belt

3.2.3 cutting (cutting separation area: in normal production conditions, non-stop cutting machine need two people)

3.3.1 board thickness control.

3.3.2 speeding up output board

(4) second maintenance equipment,

4.1 On-the-shelf equipment

4.4.1 bracket car outer dimension is 2.7 meters * 1.5 meters. Every car have 25pcs brackets . Bracket outer dimension is 2.5 meters * 1.5 m * 0.1 meters. Every 7 seconds completed a board  into brackets. Every 3 minutes complete a replacement empty bracket car process. Need 1 worker of puting bracket,2 workers of carrying bracket ,2 workers as driver of braclet car. (a elevator of   3 meters * 1.5 meters)

Maintenance workshop need  1000 square meters ,which are ventilated in summer, and insulated in winter.

4.2 off-the-shelf equipment

4.2.1 conveying out board and templates from bracket.

4.2.2 separation area, separated board with templated , board complete stacking by labor,and  template delivery into cleaning area. (need some flat cars)

4.3 auxiliary equipment

One boiler: choose big air blower,so that hot air get through maintenance workshop by pipe, make maintenance workshop reaches constant temperature, humidity. Temperature keep in 35-45 degrees , humidity is not less than 100%. Need air flow.

4.3.2 Clearing mold area:Two groups of four workers in charge of clear template, and send cleared template into the molding line equipment.