Product Description
I. Applicable to materials Master batches 20~60kg/hr, master batch,color master batch II. Configurations A. SHJ-35 mixing twin-screw extruder, L/D 44:1, main motor power 15KW (AC) 1. One set of SHJ-35 twin-screw metering feeder 1) Feeding motor is AC motor, main feeding motor power:0.55KW 2) Regulating system is Japanese FUJI variable-frequency regulator. 3) Screw is double head screw, reduction ratio: 11:1 4) The motor and reduction machine are straightly connected. The feeder with horizontal agitator can steadly feeding and not to be bridge formated. 5) Feeder and hooper are hydraulic form, which is easy to feed and clean. 2. Gearbox 1 Reduction ratio2.5:1 2 Output shaft rotation speedMAX600RPM 3 Input shaft rotation speedMAX1500RPM 3. Lubrication oil cooling system 1 Oil pump power: 055KW 2 Lubrication oil model: Hai Brand 6402 made in Shanghai, medium load gear oil, model: 85W/90GL - 4. 4. Main motor 1 Main motor power15KWAC motor) 2 Motor rotating speed ( MAX)1500RPM 5. Screw 1 screw diameter: max. diameter D=Φ35.5mm,min. diameter d=Φ23.5mm, D/d=1.51, slot depth: 6mm, center distance: A=30mm, torque: T=119N.M for each screw, torque coefficient: T/A³=4.4. 2 L/D = 44:1, Screw speed: 600r/min. 3 Blocking screw 4 The screw core shaft is made of 40CrNiMoA, and the screw thread components connect with the core shaft in an involute curve, which features high intensity, large load, and easy disassembly and assembly. 5 The screw components are made of high quality high-speed tool steel, W6Mo5Cr4V2, that receives heat treatment with vacuum hardening at high temperature. 6 Whole hardness: HRC58~62 6. Barrel 1) Barrel length: L = 150mm/section. 11 sections barrel body. The barrel body is made of #45 steel with alloy cover. Barrel cooling way: Water cooling. Total length of barrels: 1650mm. Barrel number: 11 2) The first barrel is used for feeding materials; the 6th and the 10th barrel for vacuum, the 11th barrel is for extrusion. 3) The other cylinders are of closed mouth type. 7. Heating system Test the fusing temperature with the fusing temperature thermal couple, and test the materials pressure with the pressure sensor. 8. Vacuum Degasifier 9. Soft Water Circulatory System 10. Interlock control system 1) Only after the oil lubrication system interlocks with the host machine, i.e., the oil pump starts up, can you start up the host machine. 2) Only after the feeding system interlocks with the host machine, i.e., the host machine starts up, can you start up the feeding machine. 3) When the pressure system interlocks with the host machine, i.e., reaches overpressure, both the host machine and feeding machine should stop operation. 4) When the electric current interlocks with the host machine, i.e., reaches over current, both the host machine and feeding machine should stop operation. 11. Screen changer system Handle quick-open style screen changer die head (convenient to clean the material ) aThe filter net is between the die head and barrel, two pieces of multi-holes board (one board is for spare) bAfter loose the screws, quick open the die head along with the loose leaf and then change the net. 12. One set of LQ-60 pelletizer, which power is 2.2KW (solenoid speed regulator), and the material of rotary cutter is high-speed alloy. Rotor knife: Φ120mmX96mm,bed knife: 96mmX15mmX15mm,takeoff speed:36m/max/safety interlock system, emergercy stop 13. One piece of 3m×400mm water trough. 14. One set of air-knife, which power is 0.75KW. 15. One set of CD-600 Transmission/Driving Solids-Conveyer 1) Motor power of the conveyer: 0.75KW 2) Motor power of the feeding system: 0.75KW 3) Feeding pipe diameter: 76mm 4) Feeding quantity: 600K/HR 5) Silo capacity: 80KG 16. One set of SHR-100A high-speed mixer, and the total volume is 100L. the effective volume is 75L. The power of the motor and heating power: 14/22KW, the rotating speed of the main shaft is 650/1300r/min. 17. One set of 100kg/h vibrating sieve, the power of vibrating motor is 200W. 18. Machine length approx: 3600mm 19. Machine heiht approx: 1400mm 20. Machine width approx: 720mm 21. Total weight: 2000kg 22. One set of two stage side twin-screw feeder. The motor power is 0.55KW (AC) x2set, and the speed ratio is 17:1. Regulating system is Japanese FUJI variable-frequency regulator. B. Electrical control system 1. 3phase 380V,AC 50 Hz 2. Main electric control components are Siemens products. 3. Control buttons are Schneider products from France. 4. Main motor is an AC motor with a power of 15KW 5. The speed regulator in the twin-screw stem host machine is the Japanese FUJI variable-frequency regulator. 6. The speed regulator in the feeding machine is the Japanese FUJI variable-frequency regulator. 7. The temperature control meter is a Japanese RKC product. 8. Pressure meter range: 0- 25Mpa. 9. The electromagnetic valve is imported from Italy CEME. 10. The electric control cabinet controls the temperature control system, the driving system