Delivery Time:35-45 working days
Certification:CE,ISO

TY 150 99.999% Nitrogen Gas Generation System For Fastener Annealing Heating Treatment
 
1.  Compressed air system-Atlas Copco

Air compressor supply the raw material air for the nitrogen generator. The nitrogen making system need high quality,stable pressure and enough air consumption.Air compressor should use the reliable, maintenance easily,low noise,screw air compressor.

Remark:We suggest air compressor prepare a spare set,to confirm the produce stable.

 
2. Compressed air clarification system

Compressed air pass through 9 grade filters,then pass through cooling type dryer.let the compressed air cooling,let the vapour in the air condensation into water,along with dust,oil drain out the machine.It’s better to put the cooling dryer in the compressed room.

After the cooling dryer is the filters,there are two group filters,one is 7 grade main pipeline filters,another is 5 grade high quality oil removing filter.7 grade main pipeline filter precision is 1um,filter out 1um and larger solid state and liquid particle,vestigital oil content 1ppm w/w.5 grade high quality oil removing filter filtrate precision 0.01um,remove 0.01um and larger solid state and liquid particle, 99.9999+% oil,the rest oil content 0.001 ppm w/w. Compressed air quality can reach 1 class according to ISO8573.1. Such clean and dry compressed air can inlet active carbon filter,air buffer tank then inlet nitrogen generator part,after PSA device make out the nitrogen purity ≥99%.

 
3. Pressure Swing Adsorption Nitrogen making system
Pressure swing adsorption (PSA) is an advanced gas separate technique,it is widely used in gas supply field in the world.
3 .1  Adsorbing material
Adsorbing material is the center part of PSA nitrogen generator,Normally use the the Carbon Molecular Sieve,it can adsorb the oxygen,CO2,water in the air,but can’t adsorb the nitrogen..
3.2  PSA principal
Because O2 and N2 these two gas molecule have diffusion rate difference on the molecule sieve surface,O2 smaller diameter can diffuse faster,most of them inlet micropore of CMS,the large diameter N2 diffuse slowly,less of them can inlet ,use this adsorption difference come true O2 and N2 separate.
Normal purity N2 generator main parts.
 

Description	Type	Quantity	Remarks
PSA adsorption tower	Professional design	2 pieces /10kg	Jiangyin Shuangqiu
CMS	MSC-3KT-172	1320kg	Japan Takeda/Wutian
Vortex airflow	Professional design	2 pieces	Technical Carbotech from Germany
Self complement compact device	Professional design	2sets	Jiangyin Tongyue
single unit processing part	/	1 set	SMC-Japan
Sample pressure reduce valve	/	1 piece	SMC-Japan
Direct current 24V power	/	1 set	Taiwan-Mingwei
Pneumatic valves	DN80	5 pieces	Burkert Germany,approve
	DN40	4 pieces
	DN15	1 pieces
Magnetic valve	4V210-24V	10 pieces	Taiwan Airtac
Metal flow meter	LZZ-40	1 piece	Changzhou Shuanghuan
Control system	TPC7062K	1set	(color touch screen )Kunlun Tongtai
Muffler	TY-300X	1 set	Jiangyin Tongyue
Pipe valve system	bprofessional produce	1 set	Jiangyin Tongyue
PLC controller	S7-200	1 set	Siemens Germany
Nitrogen analyzer	P860-3N	1 set	Shanghai Changai

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serial number	Patent No.	Patent No.( Accept No.)	patent families
1	PSA highly efficient starting device	Patent No.:ZL 2010 2 0139342.9	utility model
2	Automatic control system of nitrogen generator with frequency conversion	Patent No.:ZL 2012 2 0408277.4	utility model
3	Exhaust gas recycling and utilization device	Patent No.:ZL 2013 2 0867590.9	utility model
4	Automatic control device for nitrogen purity	Patent No.:ZL 2013 2 0867632.9	utility model
5	PSA constant pressure constant regeneration system	Patent No.:ZL 2010 2 0139343.3	utility model
6	PSA cyclone umbrella type honeycomb air flow diffusion device	Patent No.:ZL 2013 2 0139344.8	utility model