Product introduction of DOING fully automatic continuous waste tire pyrolysis plant
Fully automatic continuous waste tire pyrolysis plant
In
order to meet the demand of fully-automatic continuous waste tire
pyrolysis plant by more and more customers, we spend more than 4 years’
time on the
research and development of the continuous type waste
tire pyrolysis plant. Now our continuous waste tire pyrolysis plant is
ready and has accessed to the international market. Our 20T/D and 30T/D
continuous tyre pyrolsis machines are most popular with customers. From
the initial tire feeding to the final carbon black slagging, our
continuous pyrolysis plant can realize the full-automatic working. One
of the greatest advantages of our continuous tire pyrolysis plant is no
need to stop for machine cooling down, and it can be operated
continuously.
The general process for our continuous waste tire pyrolysis plant converting waste tire to fuel oil as follows:
a.Waste tire pretreatment before feeding it into our continuous waste tire pyrolysis plant.
As
the photo shows, the ring cutter, tire strip cutter and black cutter
work together to firstly remove the tire bead and cut the left tire into
rubber blocks, and then use steel wire separator to separate the steel
wire out of the tire bead. The rubber blocks and the bead after steel
wire separating will be used as raw material for our continuous waste
tire pyrolysis plant. The steel wire got from the tire bead can be
packaged and sold directly.
b.Heating in advance
to make the temperature of the pyrolysis reactor rise up to about
300℃,fuel can be oil or gas, the heating is indirect heating by hot air
produced by burners.
c.Turn on the auto-feeder,
small tire pieces loaded into reactor and pyrolysis begins; when reach
certain temperature the gas oil is generated from the waste tire.
d.Oil
gas generated and condensed into fuel oil to be stored, sync gas
recycled and used as fuel during operation; at the same time, carbon
black and steel wires in short also discharged from the auto-discharge
system. The steel metal and carbon black separated automatically and
stored.
Working process of fully automatic continuous waste tyre pyrolysis plant
Main feature of DOING fully automatic continuous waste tire pyrolysis plant
1.Fully automatic with low labour cost
Our
conitnuous waste tire pyrolysis plant is controled by PLC system with
automatic feeding and discharge system, which only need 1-2 worker for
operating the PLC or computer is ok.
2.Fully pyrolysis for high oil output
Our
continuous waste tire pyrolysis plant adopts mutiple reactor design
which can make fully pyrolysis of waste tires, thus to get high oil
output.
3.Big capacity
Also due to continuous feeding and
discharge system, and unique mutiple reactor design, our fully automatic
continuous waste tyre pyrolysis plant can process at least 10 tons
waste tires per day, up to 100T/D.
4.Internal rotating for conitnuous operation
For
external rotating system, you have to change the sealing material every
three days, thus cannot achieve the real sense of continuous process.
But our continuous waste tyre pyrolysis reactor adopts internal rotating
method, which no need to worry about the sealing of the external
rotating system.
Application of fully automatic continuous waste tyre pyrolysis plant
Fuel oil application of fully automatic continuous waste tyre pyrolysis plant
NO | Name | Percentage(%) | Usage |
1 | Tyre oil | 40~45 | * can be sold directly. |
* can be as fuel. | |||
2 | Carbon black | 30~35 | * can be sold directly. |
* Process into pellets used for industrial heating or make fine carbon by use carbon black refining machine. | |||
3 | Steel wire | 12~15 | can be sold directly. |
4 | Sync gas | 5 | * can be recycled as auxiliary heating fuel |