SO2 / H2S / C2H2 Air Separation Plant liquid Oxygen Plant 720Y-1500
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HANG ZHOU TAI LIAN CRYOGENIC EQUIPMENT CO., LTD.
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Air Separation Plant Industrial 720Y-1500 liquid Oxygen Plant With Low Energy Consumption
1. Equipment design basic conditions
1.1 Atmospheric conditions of the design points
Atmospheric Pressure 101.3kPa(A)
Atmospheric Temperature 30℃
Relative Humidity 75%
Atmospheric oxygen content 20.95%O2
1.2 Raw material conditions of air impurities:
CO2 ≤350 ppm
SO2 ≤0.44 mg/m3
H2S ≤2.3 mg/m3
CH4 ≤5.2mg/m3
C2H2 ≤0.03 ppm
CnHm(Except C2H2) ≤5 ppm
Dust concentration ≤10mg/m3
1.3 Power condition
High Voltage Power Supply 10,000V±5%Three-phase three-wire
Low Voltage Power Supply 380V/220V±5%AC Three-phase four-wire
Frequency 50±0.5Hz
Total installed capacity ~1300KW(Nameplate power)
2.Main technical data
2.1 Output and purity(outlet cold box)
Design condition
Output(Nm3/h) |
Purity |
Pressure(Mpa,G) |
Temp.(℃) |
|
Liquid Oxygen |
720 |
99.6%O2 |
~0.16 |
-177 |
Gaseous Nitrogen |
1,500 |
≤10ppm O2 |
~0.008 |
37 |
Second design condition
Output(Nm3/h) |
Purity |
Pressure(Mpa,G) |
Temp.(℃) |
|
Liquid Nitrogen |
720 |
≤10ppm O2 |
~0.2 |
-192 |
u Remark:Nm3/h means under 0℃,760mmHg
2.2 Raw air compressor data:
Air compressor design discharge capacity ~9,000Nm3/h
Air compressor discharge pressure ~1.1Mpa(A)
2.3 Operation period between two defrosting times >2 Years
2.4 Defrosting time ~36 Hours
2.5 Starting Time ~24 Hours
2.6 Total electricity consumption 1,157 kW
3. Process
KDON-720Y/1500 air separation plant is based on the different boiling points of each components in the air. The air firstly is pressed, precooled, and got removal of H2O and CO2. After cooling in the medium pressure heat exchanger until reaching to the liquefaction temperature, it rectifies in the column to get liquid oxygen and liquid nitrogen.
This plant is molecular sieve purifying air with turbo expander process.
After being removed dust and mechanical impurity in the air filter, raw air goes to the air turbine compressor to press the air to 1.1MpaA, and cooled until 10℃ in the air precooling unit. Then it enters into alternate working molecular sieve absorber to remove the H2O,CO2,C2H2. The clean air is pressed by the expander and goes into the cold box. The presses air can be separated to 2 sections. After being cooled to 256K, one section is draw out to freezing unit 243K, then it is continuously cooled in the main heat exchanger. The cooled air will be draw out to the expander, and a part of expanded air goes into the main heat exchanger to reheat, then it gets out of the cold box. And the other parts go to the upper column. The other section is cooled by counter flow, and goes to the low column after being expanded.
After air being primarily rectified, we can get liquid air, waste liquid nitrogen and pure liquid nitrogen in the low column. Liquid air, waste liquid nitrogen and pure liquid nitrogen sucked from th