Brief Introduction (example of metal only)

There are two difficulties of high temperature and corrosion that Ultrasonic applied in the metal melt treatment.

As you know, the core components of ultrasonic transducer is made of piezoelectric ceramic material, and its piezoelectric properties will be down will if the temperature over 80 due to the piezoelectric ceramic retreating polarization, which is irreversible.

The other is the high temperature of melt metal processing, specially black metal temperature which even more than one thousand degrees. Putting head tool into melting metal, and launching high-power ultrasonic, it will be both affected by ultrasonic corrosion and molten metal liquid corrosion.

All these request high demand of the ultrasonic metal melt processor design and production.

U&STAR has solve all problems mentioned above by years efforts,We will design customization type ultrasonic metal melt processor to meet customers' requirements according to its special using situation.

Our high-energy ultrasound has a unique acoustic effect. Introduced ultrasonic vibration into metal solidification process, solidification texture will change from bulky columnar crystal into uniform fine isometric, metal macroscopic and microscopic structure are greatly improved. It is generally believed that high-energy ultrasonic are great heapful in ultrasonic treatment, ultrasonic metal processing, ultrasonic grain refinement, ultrasonic metal solidification, ultrasonic melt defoaming, ultrasonic crystallization, ultrasonic acoustic cavitation, ultrasonic casting, ultrasonic solidified organization, stress relief of welding,ultrasonic metal continuous casting etc.

Ultrasonic is also very effective to eliminate metal melt bubbles,It can remarkably improve the quality of the metal.

It could also control the inputting amount of melting metal, ultrasonic generator output power and ultrasonic function of time etc, according to the various kinds of metal material properties, to control the intensity of ultrasonic function.

Product Features:

high-power ultrasonic role in the molten metal crystallization process, can greatly refine metal grain, uniform alloy composition, accelerate the bubble motion, and improve the strength of the metal materials, hardness, plasticity and toughness properties.

Typical Application:

High strength of aluminum alloy, magnesium alloy bar stock, metal sheet material production, all kinds of alloy materials, motor rotor crystallization and degassing, various kinds of metal composite materials, high strength aluminum alloy piston casting and other matericals processing, like Plastic,Rubber,Glass,Ceramic,Fiber Optic.

Typical Processors:

1.Ultrasonic metal crystallizing (casting) machine;

2.Ultrasonic Magnesium aluminum melt grain refining machine;

3.Ultrasonic Aluminium alloy melt crystallization grain refinement machine;

4.Ultrasonic Alloy melt crystal grain refinement and degasification continuous casting machine;

5.Ultrasonic portable, hand type welding stress relief  machine;

6.Ultrasonic Metal surface polishing machine;

7.Ultrasonic technology metal drawing machine;

8. Ultrasonic Plastic material welding machine;

9. Ultrasonic portable handheld spot-welding machine;

10. 20Khz ultrasonic vibiration system metal soldering machine, welding machine;

11.Ultrasonic Cloth,Rubber, non-woven fabrics,cutting edge banding machine,bonding machine;

12.Ultrasonic silicon crystal wafers chips cutting machine;

Main Parameters:

Max Working Temperatures: Above 550-850;

Intelligent driving power (generator);

Ultrasonic frequency: 20 Khz;

The maximum power: 3000W;

Tool Head material: Titanium alloy;

Size and Pattern could adjusted and customized design and requirements according to material different, processing standard etc.

Remark: According to the customer requirements and actual conditions, we are ability to provide our valuable customers with  full set of ultrasonic solution plan, like ultrasonic application project feasibility analysis, structure design, system configuration and fully processor production.
            
Please Contact Us if any interesting and enquire about our

Ultrasonic Material (Metal, Plastic,Rubber,Glass,Ceramic,Fiber Optic etc) Melting,Soldering,Alloying,Mixing,Stress Relief of Welding,Crystallization, Degassing,Molding,Casting,Extrusion Processor

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