New Style Skid Type Waste Rubber Recycling To Oil Pyrolysis Didstillation Plant
Frequently Asked Questions | Answers |
Input | Waste complete tires, shredded tires, waste rubbers,waste plastic |
Output | Average 45%-50% crude oil, 30% carbon black, 15% steel wire |
Products usage | Crude oil--- use as industrial fuel for heating. Carbon black---sell to brick and coal briquette factory directly or make further process into carbon black briquette for burning. Steel wire---sell to iron and steel factory directly |
5 ton capacity(D2200*L6000) Machine Cover Area |
(With auto feeder: 10 meters width, 40 meters length ) 33 feet width , 131 feet length (Without auto feeder: 10 meters width, 30 meters length) 33 feet width, 98 meters length |
Installation | We'll dispatch one of our technical engineer to your place, guiding you install the machine, debug the machine and training your workers |
During operation workers needed | 2 workers are enough |
Complete process time | From loading raw material into reactor until carbon black discharging totally around 12 hours 2 hours loading raw material into reactor 6 continuous hours oil ouput 2 hours reactor cooling down 1 hour carbon black discharging 1 hour steel wire collecting |
Heating material | Coal / Firewood / Fuel oil / Natural gas |
Machine Weight | Reactor: 18Ton Other Accessories: 10 Ton |
Packing | Reactor in two 40' flat rack containers
|
Mode of Cooling | Water cooling |
Certificates | CE&ISO&LVD&EMC |
A. Safety .
1) Two devices to avoid backfire in production: oil-water separator and anti-back fire device.
2) Vacuum device makes reactor working under ordinary pressure or negative pressure.
3) Temperature monitoring device to avoid excessive working temperature.
4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
5) Carbon black is discharged in a closed situation to avoid catching fire.
B. Environmental protection
1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be released into air through chimney.
2) The procedure to remove carbon black is working under closed situation to avoid pollution.
C. High oil yield
1. We have 3 steps for cooling system: one condenser pipe, two large horizontal condensers and two vertical condensers. The oil gas pass through 3 steps cooling system in sequence. The total cooling area is 65 square meter.
2. When the oil gas pass through the condensers, it’s divided into several portions by small pipes inside condenser and be cooled separately.
3. In this way we maximize the cooling effect and improve the oil yield.
D. High oil quality
The oil gas is purified by molecular sieve inside catalyst chamber so that the quality of oil is higher.
E. Energy saving
1) The flame path is designed as spiral so that the quantity of heat can be fully used.
2) The residual gas from pyrolysis is recycled to furnace burning to heating the reactor.
3) The insulation cover is formed by 3 levels: steel plate, rock wool and refractory cement. Excellent thermal insulation effect helps saving fuel.
F. High degree of automation
1) In manufacturing we use auto cutting machine, auto welding machine, auto rolling machine so that both quality and appearance of our products can be guaranteed.
2) In production, we use auto-feeder to feed raw materials into auto-feeder. By auto-feeder it needs few workers and less time to feed. And because of 50 ton hydraulic pressure from auto-feeder, it can feed more tires than labor.
G. Long service life
1) The material of reactor is Q345R boiler plate with 16/18mm thickness which is produced by Chinese well-known enterprise. The head of reactor and accessories are using one-piece molding shell cover rather than welded plate.
2) All cutting, rolling and welding works are finished by automatic machines.
3) We know quite well about the material quality and manufacturing process, that’s why we are confident in the service life of our products.
4) We also supply installation service, training service and one year warranty.
We are professional manufacturer engaged in the research, development, production, sale and service of Environmental machines, waste tire/rubber/plastic pyrolysis equipment, waste oil distillation machines, etc. We are located in South chenfeng Road, Pingtai Economic and development Zone ,shangqiu city, Henan province, China, transportationconvenient.
We have rich experience(5 years experience) in making and installation. Dayi is the top 10 enterprise in disposing waste rubber and plastic and has been cooperated with one South Korea company to dispose waste plastic . The company has gained rich experience and achievement in processing waste solid. This project in dealing with city living waste has been approved by South Korea government and the continuous equipment has been under testing in Korea. The production line of processing level 2 waste tyre with automatic control has been under testing in Hong Kong.
Our company is about 133400 square meter ,and the workshop is 58000 squremeter ,we have lathes ,milling machines,grinding machines and planders , broaching machines ,pucnhing machines,NC lathes,CNC miling machies,digital control drill and other testing device.We have more than 100 workers including 3 high-class engineers,10 professors ,and 40 technicists.Our Machine have been sold to India, Malaysia, Pakistan, Bangladesh, Lebanon, Mexico, Europe ETC.