Specifications
-45-55% oil output rate
-double discharging system
-PLC control system
-energy saving, no pollution
-CE ISO TUV
Waste Tyre/Rubber/Plastic Recycling Pyrolysis Plant with EU standard
Benefits of scarp tyre pyrolysis machine:
1. No need to crush tires, we can feed whole tires into reactor. Save manpower and improve productivity.
2. water sealing devices, safety-valve, auto-alarm, vacuum device guarantee safety.
3. Specialized catalyst improves oil yield and oil quality.
4. Tail gases recycle to furnace. Save energy and environmental friendly.
5. All cooling waters are circulatory. Great cooling effect.
6. Flue gases are processed by dust removal device. Reach emission standard. No pollution.
Working Process of Scarp tyre pyrolysis machine :
- Firstly, put the raw material into reactor door, seal the feed inlet system.
- Second,burn the fuel material(coal,wood,LPG,heavy & light oil, electricity) in the combsution system. The reactor will slowly be heated, when the temperature reach around 180°C, it will produce oil gas gradually, at the same time, start negative pressure device for 1 hour when temperture belows 150 °C.
- Thirdly, oil gas will go to catalytic chamber for pressure reduction.
- Forthly, the gas will go into cooling system: horizontal heat exchanger---oil-water seprator---two vertical condensers --- two horizontal condensers, oil gas will become tire/plastic oil after above four grade condensers system.
- Fifthly, the gas whcih can not liquid under normal pressure, it is called exhuast gas, they will be collected by anti-back fire device automatically, then with the gas-burner to burn it as fuel of reactor, which can save energy and no pollution around.
- Sixthly, after tire gas and oil comes out fully,the temperature of reacot will go down. But we still need to continue heat reactor for 30 minutes in avoid of non-pyrolysis tire in the steel wire.
- Seventhly, carbon black will be discharged automatically with vacuum elevator.
- Lastly, steel wire will be draged out from reactor with hook welded on the auto-feeder machine, then can start another batch.
- Final Products of Scarp tyre pyrolysis machine :
Oil Report of Scarp tyre pyrolysis machine :
Usage of final products of Scarp tyre pyrolysis machine t:
Fuel oil from waste tire are used in below industries:
A. Power plant
B. Glass factory
C. Cement factory
D. Ceramic factory
E. Aluminum factory
F. Boiler factory
Carbon black from waste tires are used in below industries:
A. Electric cable jacketing
B. Conveyor ban
C. Hose and doormat
D. Black nylon bag
E. Rubber additive
F. Automatic spare parts
Steel Wire from waste tires can be re-sale to steel factory.
1. We will supply the foundation drawings to buyer after get deposit.
2. The delivery time is 15-20days after get deposit.
3. We will send engineers to install the machine when the machine reach buyer's factory. The engineer will install, guide the machine, then training the workers for buyer.
4. We warranty the complete machine one year, we will maintenance all it life.When the machine can not running normal, the buyer can call us, we will help buyer repair it by call, if can not solve, we will send engineer to buyer's factory at the shortest time.if need change parts,the buyer can buy it from our factory.
Running plant in Malaysis :
Shangqiu Dayi Electromechanical Technology Co.,Ltd was restructured in 2004 based on the Shangqiu city ,Henan Province . There are 4 branches up to now . The company has an area of around 100MU, on which modern laboratories and large workshops are built. There are more than 300 staff members including managements, the sales and the technical works. Devoting in the research and development of environmentally-friendly renewable energy equipment, Shangqiu Dayi has obtained significant result and social benefit. Warmly welcome your coming and investigation.