Product Details

No emission waste plastic to oil through pyrolysis system

The type of pyrolysis machine

Item	Detail
Type	JZ-05	JZ-08	JZ-10	JZ-12
Raw material	Waste tyre ,plastic	Waste tyre ,plastic	Waste tyre ,plastic	Waste tyre ,plastic
Capacity/day	5t	8t	10t	12t
Inlet diameter	1200mm	1200mm	1200mm	1200mm
Working	Batch-tyre	Batch-tyre	Batch-tyre	Batch-tyre
Covering area	150	160	180	200
Oil yield	45%~50%	45%~50%	45%~50%	45%~50%
Labor force	2-3	2-3	2-3	2-3
Reactor size	D2200mm*L5000mm	D2200mm*L5000mm	D2200mm*L5000mm	D2200mm*L5000mm
Noise	≤85dB	≤85dB	≤85dB	≤85dB
Tyre of cooling	Water-cooling	Water-cooling	Water-cooling	Water-cooling
Weight	24t	28t	31t	33t
Running time	14-16h	14-16h	14-16h	14-16h
Fuel	Charcoal,wood,oil,and gas	Charcoal,wood,oil,and gas	Charcoal,wood,oil,and gas	Charcoal,wood,oil,and gas
Carbon discharde	Slagging automatially	Slagging automatially	Slagging automatially	Slagging automatially
Remark	It can be customized according to customer’s actual needs

Work process of pyrolysis machine

Feed the reactor with raw materials through the feeding door by labor or machine and then close it tightly. Heat the reactor with coal, wood or other fuels. Some harmful smoke will come out along with the heating, but it can be removed by the desulfurization deduster and the water film cyclone. The smoke form the exhaust disposal system is no different from the air. The draft fan helps to inhale the smoke from the pipe and then release it into the sky more quickly.
The oil gas will travel from the reactor to the double catalyst tank, in which the heavy oil and impurities will depart from the gas due to the gravity. Then the gas will continue its journey into the oi-water separator for a second separation. After that , the cleaned oil gas will run into the cooling condensing pipes in the cooling pool, where the gas will convert to liquid, the oil, and then flow into the oil tank for storage.
There will be some waste gas in the oil tank. It will follow the pipe over the oil tank into the cooling pool for a second condensing so that the remained oil gas could turn to oil to improve the oil yield rate. As for the waste gas, that cannot transform to liquid will go to the water seal and then to the furnace for burning.

The main parts of pyrolysis machine

Reactor		1.Made by Q345R boiler plate.Also can choose SS310,310S+Q345R 2.Auto-welding both inside and outside 3.With rock wool insulation board
Catalyst chamber		1.Improve oil yield and oil quality 2.Reduce the speed of oil gas so that it can be better cooled
Oil-water separator		1.Separate oil and water 2.Collect heavy oil 3.Water sealing design keep safety
Condenser		1.The oil gas is cooled separately by small pipes inside condenser 2.Light oil is collected here
Vacuum device		Keeping machine running under normal pressure
Anti-back fire device		1.Recycle residual gas to furnace as fuel 2.Water sealing design prevent tempering
Dust removal device		Dispose of flue gas caused by using coal,wood,oil or natural gas.

The output product from pyrolysis machine

NO.	Name	Percentage	Use
1	Fuel oil	40%-45%	Be widely used for fuel As raw materials for the refined diesel oil
2	Carbon black	30%-35%	Can be sold as raw materials
3	Steel wire	10%-15%	Be sold to steel and scrap dealers
4	Gas	5%-10%	Can replace natural gas and propane when stored Can be used as energy resource in gas burners,also used in pyrolysis system

Oil yield of available raw materials from pyrolysis machine

Raw materials	Oil yield
Tires	45%-50%
PE	95%
PP	90%
PS	90%
ABS	40%
Plastic bag	50%
Submarine cable	75%
House garbage	35%-50%
Leftovers of paper	Wet15%-20% dry60%

Installation

The seller should send technicians to install and adjust the machines, and our workers are also responsible for the training of the buyer's employees. The buyer is in charge of each of our technicians accommodation, meals, round-trip tickets, self-security and salary per day.

Shipping of pyrolysis machine

Part exporting country