1. Each set of equipment are composed by ten parts:
a. Main engine horizontal type revolving split processor.
b. Horizontal-fixed distillation Processor.
c. Feeding-in system
d. Tapping system
e. Central electrically controlled system.
f. Condensation system.
g. Every oil refining systems.
h. fuel gas heating system (waste gas processing system).
i. Waste water processing system.
j. Flue dust removal system.
2.Pyrolysis plant whole process chart
3.Technical parameters of pyrolysis plant :
No. | Item | Project | |
1 | Equipment model | XY-6 | XY-7 |
2 | Door Model | Big door | Full open door |
3 | Suitable Raw Material | Tyre,Plastic,rubber products | Tyre,Plastic,rubber products |
4 | Structure | Horizontal type revolves | Horizontal type revolves |
5 | Capacity for one batch | About 5~10MT | About 5~10MT |
6 | Output (tyres for example) | 40%-45% | 40%-45% |
7 | Work pressure | Normal Pressure | Normal Pressure |
8 | Reactor Rotation speed | 0.4 R/M | 0.4 R/M |
9 | Fuels Choice | Coal, wood, gas | Coal, wood, gas,oil ,electric |
10 | Power | 10~15 kw/h | 10~15 kw/h |
11 | Cooling Method | Cycle Water | Cycle Water |
12 | Type of drive | External annular gear | External annular gear |
13 | Heating method | Direct | Direct |
14 | Type of installation | With foundation | With foundation |
15 | Noise dB(A) | ≤85 | ≤85 |
16 | Operating Mode | Intermittent operation | Intermittent operation |
17 | Total weight(MT) | 25~32 | 25~32 |
Flowchart of our plant
Main Characteristics of the Machine
1> Security
A: Adopting automatic submerged welding-arc technology
B:All of the weldings will be detected by the ultrasonic nondestructive testing method .
C:Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date,operators, etc.
D:antiexplosion device, safety valves, emergency valves, pressure and temperature meters, vacuum pump, as well as the alarming system.
2> Environmental-friendly
A:Emission Standard: Adopting special gas scrubbers
B:Smell during operation: Fully enclosed during the operation
C :Water pollution: During the operation, the water we use is recycling one to cool down the gas-oil and convert into liquid oil in the condensers. No pollution at all.
D:Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
3.The heating system.
a:Enlarge heating square-the reactor is horizontal,so most parts will have chance to be heated.
b:Enlarge the lifetime of reactors-the temperature of the reactor is even,so it is not easy to be out of shape.
c:Easy to control the tempetrature when heated,the reactor is rotating,so the temperature of every part will be even.
d:Improved the oil output-compared with the indirectly heating system ,the tyre will be pyrosised fully.
4,Full open door
a:National Patent
b:Speedy Loading and steel-drawing out
c:Easily Cooling down after one batch finished -Saveing your time
5.Fully-enclosed Automatic Carbon Black Discharging System- Clean and Convenient.
The discharging place is at the center.The carbon get out during the rotation of the reactor and the screws inside the reactor,then down into the cart we supply.No carbon will fly out.
6.Cooling system
a:High oil output-We apply the vertical condensers to cool down the gas oil.Compared with coil tubes,vertical condensers use recycling water,so the efficiency is much improved.
b:Easy to clean-You just need a stick to clean them.However ,coil tubes are not convenient to clean ,because you have to take part of them.
7,Long lifetime
The lifetime of the main reactor is about 3-5 years,largely prolong the use time of the machine.We have one year free repairment guarantee period.
CE certification
ISO certification
Condenser
Oil tank in factory
AFTER SALES SERVICE:
1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.
3. Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to clients.
Have exported to many countries:
We have been exported to USA,Saudi Arabia,New Zealand, Australia,Poland,Malaysia,India,Pakistan,Thailand,Vietnam,Indonesia,South Africa,Korea,Bangladesh,etc.
Workers are making