High Quality!Semi Automatic Capsule Filling Machine
USD $1,000 - $1,100 /Set
Min.Order:1 Set
Shenzhen Yason General Machinery Co., Ltd.
one year warranty and lifelong technical services
♦Overview♦
--------------------------------------------------------------------------------------
JNG-255 medical capsule filling machine is a new product well-designed on the basis of original capsule filling machine, which is adapted to the conditions of China. For general capsules it is a multi-purpose machine which can complete not only the capsule arranging, but also the capsule sealing.
The product combines three machines (cap and body arranging machines, and sealing machine) into one, with the features of low price, easy operation, convenient maintenance, low power consumption, high production efficiency, and less work places. It is widely used for production of medical capsule in small pharmaceutical factories, preparation rooms of hospitals, health product factories, etc.
♦Min Technical Data♦
--------------------------------------------------------------------------------------
1. As the proficiency of operation varies from 30 to 50 seconds/time, 255 capsules are produced each time; and 160 thousand to 250 thousand capsules are produced in each working team.
2. Power: Arranging machine 220V±15% 50HZ
Sealing machine 220V±15% 50HZ
3. Power consumption: less than 470 W
4. Complete set:
The complete set includes: 1) Cap arranging machine
2) Body arranging machine
3) Sealing machine
Working Capacity | 160000-250000pcs/time |
Voltage | AC 220V 50Hz+-15% |
Consuming Power | 470W |
Qualified Rate | ≥99.8% |
Filling Accuracy | W±5% |
Template Accuracy | R0.05mm |
Overall dimension: | 1050 × 580 × 1070(mm) |
Lock Limit Pressure | 800kg |
Weight | 160Kg
|
♦ Installation and Debugging ♦
--------------------------------------------------------------------------------------
(I) Installation
The machine can be directly put in a clean flat-floored plant for operation without mechanical installation after it is unpacked and checked to be undamaged.
(II) Debugging
The capsule specification the machine produces has been debugged into the specification according to the order or purchased specification of the user, so that rechecking is only needed before debugging.
1. Charging hopper (the first thing is to screw two screws on the hopper, then install the hopper on the machine, and tighten the nuts.)
2. Check each facility whether any screw is loose during the transport.
3. After pushing the shifting plate in, check whether the plate is completely aligned with the corresponding 255 holes, and adjust the position of shifting bracket to align in necessity.
4. As the caps fall into the holes of plate on cap arranging machine, the openings of capsules should be slightly higher than the upper surface of plate by about 0.5 mm to 1mm; as the bodies fall into the holes of plate on body arranging machine, the openings of capsules should be at the same level with the upper surface of body plate, otherwise the height of transverse baffle fixed on the vertical bracket needs to be adjusted.
Note: the upper surface of the shifting plate should be parallel to the plate.
5. The height of support bar of the conversion plate should be like that the upper side of the conversion plate is basically close to the lower side of the shifting plate when the (cap or body) conversion plate are put into corresponding arranging machine (put without the pedal stepped). Otherwise it has to adjust the length of the two screws against the counter top inside the box and the two gland nuts on the tension bar connected to the foot lever.
6. Sealing machine: check or adjust whether the distance and parallelism between the upper side of base plate and the lower side of lifting board (turn the belt pulley of input axis on the reducer by hand to move the cam to the bottommost position) conform to the data required in Table
♦Common fault and removal ♦
--------------------------------------------------------------------------------------
Table I
Fault Phenomenon | Cause Analysis | Removal Methods |
The shells move too slowly. | 1. Inappropriate vibration amplitude. 2. Inappropriate distance between the electromagnet and yoke. 3. Inappropriate distance between the plate and shifting plate. | 1. Adjusting the output voltage of the voltage regulator. 2. Adjusting the distance between the electromagnet and yoke (1.5~2mm) 3. Adjusting according to the debugging requirement 4, |
The shells on the plate are stuck, and can not fall. | 1. The shells are deformed 2. When filling the medicament, too much powder is in the holes. | 1. Selecting qualified capsules 2. Clearing the powder in the walls of all plate holes |
Too many shells are reversed after falling into the holes of plate. | 1. Inappropriate vibration amplitude 2. Unqualified shape specification of the capsules. 3. Electrostatic adherence 4. Charging too much | 1. Adjusting the output voltage of the voltage regulator (120V-150V) 2. Selecting qualified capsules 3. Adjusting the room temperature and humidity of working 4. Reducing the charging volume (which is generally about one thirds of the redundant plate holes) |
The shifting plate can not be reset. | 1. Malfunction of small springs on the left and right of the shifting plate or the M3 screws are loose 2. Both sides of the transverse baffle are too tight. | 1. Tightening the screws or replace the springs 2. Adjusting the gap between the transverse baffle and shifting plate |
The sealing does not meet the requirements. | 1. Inappropriate distance between the base plate and lifting board 2. Unqualified capsules (sealed too tightly) | 1 Adjusting the distance between the base plate and lifting board according to Table 2 2. Selecting qualified capsules |
Distance between the base plate and lifting board
Table II
Capsule Model | Fore Shaft |
0# | 27mm-28mm |
1# | 26mm-27mm |
2# | 25mm -26mm |
Notes: The data above shall be revised according to the practical situation.
The above-mentioned is the data when the lifting board is at the bottom position.
Capsule Filling Machine (Figure I)
1. Hopper 2.Arranging machine
3.Shifting plate 4.Transverse baffle
5.Vertical bracket 6.Support bar of the conversion plate
7.Power switch 8.Voltage regulator
9.Pedal 10. Electromagnet
11.Lifting board 12.Position switch
13.Base plate 14. Pull rod
15.Long guide bush 16.Joint lever nut
17.Compressed spring bush 18.Spring
19.Joint lever 20.Adjusting screw
21.Nut 22. Adjusting joint lever
23.Cam 24.Reducer
25Motor
♦Our Services♦
--------------------------------------------------------------------------------------
Packaging & Shipping
1)- We usually do the package with carton box and foam.
2)- We usually ship out the goods within 3 days.
3)- If the item is in stock, we will send it in 24 hours for you.
4)- DHL, UPS, FedEx, TNT are our choices. If you have a reliable shipping companies, please let me know.
Our Services
1)- We will check the package and do the test before the shipment in case the purchased goods is workable.
2)- We want smooth transactions, if you have any problem, issues, concern before purchase, please let us know.
3)- Once your order from us, we will provide excellent after-service for you.
4)- If there is any damage or shortage after picked up. Please inform us immediately.
5)- Any refund or replace for the goods purchased, please let us know first.