wire drawing cassette roller die
USD $5,000 - $12,000 /Set
Min.Order:1 Set
Tianjin Xuzhi Machinery & Electrical Equipment Co., Ltd.
1.Straight line wire drawing machine cassette roller die
2.Tuner roll control
3.Cooling system: Air-cooling, water-cooling
4.Pneumatic brake
5. Capstan material: ZG45 steel, build-up welded surface
Our cassette roller die is used in Flux cored welding wire prodcution. For FCW wire, it can make the mouth/gap more closed and can obviously decrease the usage of lubricants to just 10% comparing with using the traditional drawing die. The quanlity of FCW can be noticeably improved.
diameter | mm | 1200-900 | 800 | 700 | 560(600) | 400(450) |
Drawing dies | time | 9-12 | 10 | 9 | 10 | 10 |
Max inlet diameter | mm | φ14-8 | φ10-8 | φ8-6.5 | φ6.5-5.5 | φ3.5-2.5 |
Min outlet diameter | mm | φ5-3 | φ4-2.5 | φ3-2.5 | φ2-1.8 | φ1.1-0.8 |
1.Drive: Host straight line wire drawing machine, power by the AC frequency motor through high-frequency joint narrow V-belts, spread by the hardened reducer to capstan. Or power by the AC frequency motor through two high-frequency joint narrow V-belt to capstan.
2.Brake: Clamp brake mounted on the motor pulley, quick stop or emergency stop wire drawing machine, which can effectively brake. Its role not only as a brake, but also to prevent the reel reverse brake, release the clip close to the solenoid valve control clamp brake cylinder.
3.Capstan: The material is ZG45 steel, surface is build-up welded, the surface is brightness, smooth, wear-resistant surfacing height of 150mm, long service life; hub height of 150-200mm.
Save electricity about 45%;
2. Replace the dies. No needs of Boraxing,drying, lubricant; Ultrasonic cleaning instead of pickling.
3. Reduce production cost. Co2 invest cost can be reduced about 40usd/T.
4. Save space
5. Because it is rolling friction, heat productivity is lower about 30%, tensile strength of wires is lower about 10% and is constant from surface to core.
6. good surface brightness, is higher than traditional drawing wires 2 degrees.
7. Wire broken ratio is lower than 80%; less wastes produced.
a.) Consultation service before, during, and after sales;
b.) Project planning and design services;
c.) Debugging of equipment until everything is functional;
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