Water Bottling Plant

General description: Complete production line for mineral water in PET bottles. Full and automatic production process (as Turnkey project) with capacity 15000BPH of 500ml. This technology covers all stages from bottle preforms, through water treatment, filling and labeling, to the stacked bottles in the storehouse. Complete and synchronized production process in a reliable working mode. The entire process is fully automatic and programmable...

Main production modules (basic description):
• Automatic water treatment equipment:
- Source: ordinary tap-water, wells, rivers, lakes or dams (seawater is optional);
- Method of sterilization: UV (4 x 50W) & Ultra-filtration at 0.22µm;
- Total water consumption: about 13500 L/hr;
- Pure water capacity: 8000 L/hr (about 60%);
• Automatic blow-molding machines for PET bottles (2 machines):
- Bottling volumes: 330ml, 500ml, 1000ml and 1500ml;
- Capacity: 2 x 7500 b/hr based on 500ml (Maximum theoretical capacity is 2 x 8000 b/hr of 500ml);
- Preforms feeding: automatic;
- Empty bottles feeding to the conveyor: automatic split-system for air-conveyor;
• Automatic bottling machine (Monoblock 3-in-1):
- Bottling volumes: 330ml, 500ml, 1000ml and 1500ml;
- Capacity (bottling speed): adjustable up to 15 000 b/hr based on 500ml;
- Working heads: 36 (rinsing), 36 (filling), 12 (capping);
- Bottling environment: closed (it is possible to be Ozonated);
- Integrated system for cap-sterilization, cap-feeding and cap-arranging;
- Integrated system for collecting and recycling of rinse water (no need to discharge rinse water!);
• Automatic labeling machine:
- Labeling type: hot melt, wrap-around labels;
- Capacity (labeling speed): adjustable up to 250 labels/minute (15 000 l/hr);
- Labels feeding: automatic, from roll;
- Integrated printer for LOT/Shelf-life;
- Integrated light checker after labeling;
• Automatic stacking (PE-wrapping) machine:
- Bottle arranging: 2x2, 2x3, 3x4, 3x5, 4x6 bottles in a stack, adjustable;
- Capacity (stacking speed): adjustable up to 25 stacks/minute;
- Shrink temperature: 180 - 210°C, adjustable;
- PE foil: from roll, roll width 740mm (max), roll core dia: 75mm;
• Automatic chemical cleaning (CIP) system:
- Working pressure: 0.3 ~ 0.7Mpa;
- Operating temperature: 60 ~ 138°C;
- Pump capacity: 3000 l/h;
- Tanks: acid, alkaline and water;
• Conveyor system:
- Overall length: about 180 - 220m, depending of the factory layout;
- Main parts: air conveyor, plastic/stainless plates conveyor belts, box-conveyor;
- Control system, central lubrication system, cables, engines, sensors, etc;
• Automatic Palletizing machine:
- Palletizing speed: up to 3 levels/min;
- Pallet size: 1000-1200mm (L) x 800-1000mm (W);
- Maximum height of the pallet: up to 1800 mm;
- Method of arrangement: a bottom-up;
• Automatic Pallet-wrapping machine:
- Platform dimensions: diameter: 2000 mm, height: 500 mm;
- Platform loading: up to 2000 kg;
- Maximum height of pallet: 1800 mm;
- Rotation speed: 1-12 rpm/min (adjustable);
- Placing of stretch foil: by hand;
- Power conveyor: 2 m before and 2m after platform;

Main technical parameters:
• Required installation area: about 580-620m² for the complete production line;
• Total capacity: up to 15 000 bottles/hour based on PET bottle 500ml;
• Total installed power: 136.4kW (380V/50Hz - 3 phases, 4 wires);
• Actual power consumption: <95kW;
• Operation control: PLC, programmable;
• Material: SU304 food grade stainless steel;
• Video surveillance system: for 24 critical points with remote access by Internet, video-server and archive for 6 months;
• Maintenance: according to the User manual and maintenance instruction;
• Installation, commissioning and factory tests within 12-15 days, and training within up to 30 days after commissioning;
• Warranty: 24 months after commissioning, full post-warranty service, 24/7 online support;

Purpose: bottling of pure/mineral water in PET bottles with shelf-life more than 12 months;
Line's full set include: all auxiliary parts and devices (all compressors, filters, vacuum-steam-generators, gadgets, wires, pipes, fasteners, etc.);
Available versions of this line: for 6000 b/h, 10000 b/h, 18000 b/h, 24000 b/h, for glass bottles and for carbonated drinks;
Customizing of the line according to the personal requirements and budget: Yes;

technical parameters of the water bottleing machine (washing,filling,capping 3 in 1) :

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