Automatic Potato Starch Production Line In Russia
USD $98,000 - $389,000 /Set
Min.Order:1 Set
Zhengzhou Sida Agriculture Equipment Co., Ltd.
Automatic Potato Starch Production Line In Russia
What is Potato Starch? |
1> Potato starch contains typical large oval spherical granules; their size ranges between 5 and 100 μm. Potato starch is a very refined starch, containing minimal protein or fat. This gives the powder a clear white colour, and the cooked starch typical characteristics of neutral taste, good clarity, high binding strength, long texture and a minimal tendency to foaming or yellowing of the solution. |
2>Potato starch processing is a physical separation process which makes the starch separated from the cellulose, protein, inorganic salt and other material in fresh cassava tubers. |
3> After crushing fresh cassava into mash materials, we add water in the mash and use a filter to remove the residue, and then we get starch milk with protein, a little tiny cellulose, and other impurities in it. |
4>Because of starch is not soluble in cold water and has different specific gravity with water, specially designed machinery equipments can be used for separating starch from starch milk, and finally achieving the purpose of collecting starch. |
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What is the capacity of the Potato Starch Processing Machine? |
10ton per hour potato starch production line 20ton per hour potato starch production line 30ton per hour potato starch production line 50ton per hour potato starch production line .... Also we can also design the production line according to the customer's demand. |
How to make Potato Starch by Potato Starch Processing Machine? |
First process is transportation and cleaning |
Collect the fresh potato from stock ground, and transported by the conveyor belt to peeling machine for peeling and stone removing. After firstly remove the impurities on the surface, the fresh potato is transported into washing process. After washing twice by trough conveyor and roller, the sediment and impurities on the surface of fresh cassava have been basically removed, and peeling rate can achieve 80%. After cleaning process, the potato will be transported into the crushing process |
Second process is crushing |
Clean potato will be broke into pieces by flying hammer type grinding machine in order to break the organizational structure of cassava. So that small starch granules can be disintegrated from the cassava root. Water plays the medium here. After twice crushing, Potato becomes slurry. The starch slurry after the first crushing can pass through 6-8mm puree sieve. The starch slurry after twice crushing can pass through 1.2-1.4mm puree sieve. The starch is basically free and becomes a mixture of pulp residue, then pumps it into the sieve for separation. |
Third process is filtering |
Residue slurry mixture passes through four vertical separator to be separated cassava waste will be transported to the residue filed. And the starch extraction can already meet the standards of products only with protein, sediment and other organic and inorganic impurities to be proceeded in next process. |
Fourth process is separating and concentrating |
Starch will be pumped through the sediment remover to remove inorganic impurities. And then into the first disc separator, and then into the second disc separator. The main function of first disc separator is to remove protein, and the main function of second dis separator is to concentrate to be dehydrated. After the above treatment process, starch basically reached the requirements of the finished product. Following processes are dehydration, drying sections. |
Fifth process is dehydrating |
Concentration of starch out of disc separator is generally 18-20. After centrifuge treatment, the water content of starch deceased from 60% to 38-40%; dehydration of water( containing about 1 to 5% starch) continues to be concentrated in the disc separator. The wet starch will be transported to the air dryer treatment through the screw conveyor. |
Sixth Process is drying and filtering |
Air drier is a saturated steam which heats air through the heat sink, The starch will be heated by the hot air drying to achieve the dry purpose. Negative pressure, no dust and energy saving is throughout the system. After air drying, the starch water content is between 12-14% of the finished product standards. To ensure the fineness of the finished product can meet the standards. We lso need to check the screen to prevent the starch after finished the process of agglomeration in the drying, so as to ensure that the final product can meet the standard. |
Seventh process is packing |
After been screening examination; qualified strach will be measured and packed. According to different requirements, we can pack them into 25kg or 50kg |
1) Packaging: Wooden Cases. Or as your request, like 20's or 40's Container etc,. |
2) Shipping: To ship the goods to clients' named port. |
1) Pre-sale Service: |
a) Our salers will give a detailed introduction and explanation to the whole line. b) Our engineer will design the factory layout for you. c) We can offer you the OEM, basis on your request. |
2) After-sales Service: |
a) We can offer the Turkey Project for your request. b) We offer you the whole factory design and machines' installation drawing c) You can sell our worker to our factory for learning before the goods shipping. d) We will offer machine operation training and guide for free when machine being installed. e) One year warranty. |
About the factory: |
Zheng Zhou Sida Agriculture Equipment Co.,Ltd Established in 1994, we specialized in starch/flour field for more than 20 years. Recent years, we expanded our markets and start to the cassava/yam roots machines. Our machines have been exported to more than 15 countries, like Gabon, Nigeria, Malaysia etc,. and owned a high reputation in this field at home and abroad. |
About the team: |
1.Strong and vigorous technological force member. 2.Abundant theory and practical experience. 3.The zealous service and fast reply. 4.The scientific management system. |
The mainly product: |
Cassava starch/garri/chips/flour production line,yam flour/starch production line,potato/sweet potato starch production line ect. |