Autoclave aerated concrete block plant fully automatically:

It can be made into many kinds of bricks(for example:600×200×100,80×80×180,240×115×53,600×200×125.

Raw  material proportion: cement 6.5%, raw lime 23%, flyash 68%, gypsum 3%, aluminum paste powder 350g/M3.

We are one of professional manufacturers & supplier of autoclaved aerated concrete (AAC) plants in China, and we can supply complete set of autoclaved aerated concrete plant with 50000, 100000,150000m3 capacity annually (from 166 m3 to 500m3 per day), including plant design, equipments installation, technical instruction, personal training, etc., and also can design and manufacture as per clients' requirement.

aac block plant design:

1. Plant area is 7500-15000 m2, and we can make design based on your actual area of land.

2. Plant should have raw materials field and finished products field;

3. Plant should have maintenance workshop, test room, warehouse,etc.

Aerated concrete brick (light brick ) is the light and porous building material. It has light weight keeping temperature cant burn and other advantages. It can be made into many kinds of bricks(for example:600×200×100,80×80×180,240×115×53,600×200×125), they could be used industry building and common building, they are more and more popular in the world. In the future,they will replace the Clay brick completely.

Equipment of aac block plant  :

The AAC production line has two types, AAC block production and AAC panel production line. AAC production line equipments: stocking raw materials, mixing, molding, forming, cutting, evaporating and curing, crane cramp, transporting etc.

1.Product weight is according to 600kg/m3 to control.

2.annual capacity 300,000M3.

3.set raw material proportion: cement 6.5%, raw lime 23%, flyash 68%, gypsum 3%, aluminum paste powder 350g/M3.

4.water and material rate 0.631.

5.one mould product 2.88M3.

6.Casting slurry cycle time 5-6 minutes, cut cycle time 5 minutes.

7.casting slurry temperature 38-42 degree

8.body quiet stop. Time is 1.5-2.5hours, temperature 50- 90 degree, after quiet stop body strength is 9.0.15-0.18Mpa

10.Steam curing cycle time, come in and out autoclave about 0.5hour, steam curing cycle time about is 6 hours/1.6Mpa, total 6.5 hours.

aac block plant propotion:

Name Unit Cement lime fly ash

flash % 65-70

cement % 6-15

lime % 18-25

gypsum % 3-5

Aluminum powder paste(600kg/m3) 1/10000 8

Water & material rate 0.60-0.65

Casting system OC 36-40

Aluminum mixing time S 30-40

Cement lime Sand style aerated pane raw material proportion:

Name Unit Cement lime fly ash

flash % 55-65

cement % 10-20

lime % 20-30

gypsum % 2-3

Aluminum powder paste(600kg/m3) 1/10000 8

Water & material rate 0.65-0.75

Casting system OC 35-38

Aluminum mixing time S 30-40

Reference: cement is 42.5 Portland or 42.5 common cement

Aluminum power paste calculate to use according to 600kg/m3 Remark: the accurate batching rate is adjustable according to the raw material locally

aac block plant process:

1. First, dose and match measured raw materials 

2. After distributing, feed raw material into pouring mixer to make slurry 

3. Through thoroughly mixing, the slurry is poured to mould 

4. After pre-curing with a certain temperature & time, the block would reach certain hardness prepare for cutting

5. Tilting hoister would turn over 90 degree of mould 

6. Then open the mould & separate it from block, take the block with side plate with cutting cart 

7. The block then be cut through the cutter firstly of two vertical sides of block 

8. Secondly the horizontal cutting 

9. Finally the vertical cutting

10. After cutting, the block is hanged to trolley with side plate by semi-finished product hoister

11. Organizing the cut blocks and put them into autoclave

12. Hardening the blocks under certain temperature and pressure 

13. Take finished products out of autoclave 

14. The finished product hoister takes the finished product to stock shield 

15. Packed for loading 

16. The side plate return back by side plate roller

17. Side plate would be organized with open mould

18. Clean the mould and preparing for next pouring 

19. Steel bars processing line for slab production

aac block plant features:

fire resistance, earthquake resistance, light weight, lesser breakage and saves structural cost by 40%.

 Since 60% of country’s electricity comes from coal based power station, the country has a huge stock of fly ash amounting to 60 million tons annually.