Name: IQF Frozen Potato Chips Making Machine
Brand: DAYI
Availability: InStock

Product Details

Automatic Frozen French fries Production Line
500kg/h

1). Process
Washing- washing peeling--picking line--cutter-vibrating-washing-blanching-vibrating dewater-drying line-frying-vibrating deoil-cooling-seasoning line-packing line
2)Output capacity
It is 4:1 for fresh potato and finished potato chips. 4:1
3)fresh potato chips requirement
For fresh potato
Diameter is about 40-90 mm, regular shape;
Inside is white, small bud ;
Drying material content is about 22-25%.
deoxidize sugar content ≤0.2%:before using the potatoes, it is needed to put storage potatoes in another room whose temperature is about 12-18 °C and last for 1 week

DEVICE NAME	INSTRODUCTION
	>Model:TSJ-5000600 >Dimension:50001200*3000 >Power:1.5kw/380v/50hz >Consist of: water tank+hoist device >Material: SUS304 >Thickness: 3mm
2. Brush washing machine	>Model: QXJ-2400 >Size: 35009501900 mm >Power: 4.55KW/380V/50HZ >Spiral vane speed is adjustable Rolls speed is adjustable >Filter to separate peel, sand from water >Spraying device to wash during peeling >Material: SUS304 >Shell: 1.5mm Board of the two sides: 10mm

3. Washing and Peeling machine	>Model:QP J-2400 >Size: 35009501670 mm >Power: 4.55KW/380V/50HZ >Spiral vane speed is adjustable Rolls speed is adjustable >Filter to separate peel, sand from water >Spraying device to wash during peeling >Material: SUS304 >Shell: 1.5mm Board of the two sides: 10mm

4.Picking &inspecting line	It has two function: one is picking line to pick ou 3 .All material is Stainless steel. >Model: TJX-4000600 >Size:40001400*1500 >Power: 1.1KW/380V/50HZ >Two parts: returning device+picking line >Material: SUS304 except the belt Material for belt: PVC P25-24 >Thickness: 2.5 mm

5. Washing &Conveyor2	It has three functions: To wash off the sands and other dirt on potatoes in order to protect the cutter. Convey it to cutter; Distribute the fresh potato into two cutters Mesh belt is board with holes. >Model:TSJ-3800600 >Dimension:38001200*3000 >Power:1.1kw/380v/50hz >Consist of: water tank+hoist device >Material: SUS304 >Thickness: 3 mm

6.Frecnh fries cutter	Easy to wash and easy to opSave labor and cost. >Model:QTJ-1000 >Size: 10606901040mm >Power: 1.5kw 380V/50HZ/set >Quantity: 2sets >The normal size:8mm8mm and 1010mm and 6*6mm

7. Bubble Washing machine	>Model: QXJ-3500800 >Size: 35001800*2000mm >Power: 8.03KW/380V/50HZ >Function: hoisting device+redisue scraping device >Material: SUS304 >Mesh belt frame thickness: 3 mm Body board thickness: 3mm

8.Blanching machine 1	the mesh belt is mesh with holes >Model: PTJ1-6000800 >Size: 60002000*2000mm >Heating methord: Steam heating >Power(gas): 10.78KW/380V/50HZ >Material: SUS304 >Mesh belt frame thickness: 3 mm Body board thickness: 3mm
9. Blanching machine 2

10. Vibrating dewatering and separating machine	The small residue will be removed by this machine >Model: ZDS-2500800 >Size:25001400*800 >Power: 0.37KW/380V/50HZ >Material: SUS304 >Thickness: 2.5 mm

11. 4m/3-long hot air drying line	>Model:FGX-4000800/3 >Dimensions: 50001400*3000 >Power: 90KW/ 380V/ 60HZ >Belt width:800mm >Total length:12meter >Material: SUS304 >mesh belt frame body: 3 mm

12. Continuous frying machine	>Model:XDL-4500×800. >Dimesion:600022002200 >Capacity per hour: 200kg/h >Principle: Continuous working >Heating methord: thermal fluid heating system >Material: SUS304 >mesh belt frame: 4mm Body: 4mm Control box: 1.5mm

13. Vibrating machine	1.It is used to remove some oil by vibrating 2. It is equipped with oil collection board and oil collection box >Model: ZDS-2000800 >Size:20001400*800 >Power: 0.37KW/380V/50HZ >Material: SUS304 >Board thickness: 2.5 mm

14. 5m-3 layer cooling line	>Model:FLX-5000800/3 >Dimensions: 50001400*3000 >Power: 3.75KW/ 380V/ 50HZ >Belt width:800mm >Total length:15meter >Material: SUS304 >frame thickness: 2.5 mm

15. vibrating machine	It is of 5mm holes; >Model: ZDS-25001100 >Size:25001400*1150 >Length: 2.5m >Belt width: 1100mm >Power: 0.37KW/380V/60HZ >Material: SUS304 >Thickness: 2.5 mm

16. Packing machine	The parts included: XD-620 Automatic packaging machine 14-heads combination weigher. 3. bucket elevator 4. Supporting platform 5. Finished products conveyor Packing machine Packing speed: 10-60 bags/ min Bag size: (W)100-300mm (L)100-380mm Max film width: 220-620mm Weigher: Name: 14-hopper computer combination scale scale; SUS304 structure; 10.4 in Hopper capacity:2500ml Language:Chinese, English, Italy, Spanish, Franch, and 10 different languages Display Screen:Color Display input keypad

Production Process:

No.	Product name	introduction
1	Washing peeling machine	Washing and peeling the potatoes; It is centrifugal washing peeling machine for small capacity; brush washing peeling for larger capacity
2	French fries cutter	Cut the potatoes into different sizes of French fries
3	Blanching machine	Wash and remove the potato powder and keep good color and flavor for the potato chips or French fries
4	Centrifugal dewater machine	Remove water by the force of the centrifugal force
5	Frying machine	Frying the French fries; oil or oil-water structure; electric, gas, diesel ; automatic feeding and discharging
6	Centrifugal deoil machine	Remove the oil by the force of centrifugal
7	Freezer	Instant freezer
8	Packing machine	Pack the French fries into different bags

The electric device are Siemens and other famous brand as following.

Name	Brand	Note
Frequency converter	OMRON
Temperature controller	OMRON
Converter contactor	SCHNEIDER
Disconnector	SIEMENS
Switching push button	SIEMENS

JINAN DAYI EXTRUSION MACHINERY CO.,LTD (Since 1996)
Add: Shandong Yuanyi Industrial Park, No.36, Wuyingshan North Road, Jinan, China 250032
Tel: 0086-531-88600886
Fax: 0086-531-88615226
Mob / Whatsapp / Wechat : +86 187 6619 7959 Nina