Turnkey Solutions in Waste Tire Recycling Industry

Careddi Technology Co,ltd is specialized in developing turnkey solutions in waste tire recycling field. After long time research and more than 10 years working experience in this market, we are very confident in offering the newest technology  with reliable quality and price competititve products to our customers. We have built up successfully turnkey pyrolysis plants in Turkey, Argentina, Peru, India, South Africa, Philipine, India,Greece,Hungary, Thailand etc.

 Crumb Rubber/Powder Production line, Capacity range from 200Kg/Hour-5Tons/Hour

TDF Production Line, Capacity range from 500Kg/Hour to 10Ton/Hour

OTR Tires Recycling Process

Pyrolysis Oil Plant, Tire to Oil and Carbon Black (Batch and Continuous system)

Carbon Black Refinery Plant

Oil Refinery Plant, Distillation Plant (Batch and Continuous system)

 1. 18000Tons /Yearly(3Ton/Hour) Rubber Powder Production Line 

 1.1.Main Specifications:

1.2 Photo of Tire recycling machine full plant in operation

2. Tire Pyrolysis Plant

Models available

2.1 Batch type pant

2.1.1 Main specification of Batch pyrolysis plant

2.1.2Main Part List.

2.2 Semi-continuous Type Plant

.

2.2.1 Main Specs of Semi-continuous pyrolysis plant

 2.2.2 Main Part List

2.2.3 Photo for Ref.

2.3 Carbon Black Refinery Plant

The pyrolysis carbon black (CBP) can be made to briquettes, used as fuel directly, the market price is about US$100 per ton. 

There are more profitable solutions to enhance the carbon black quality, for example, to grind the carbon black to 350 mesh, 

500 mesh, 700 mesh, 1000 mesh, up to 2500 mesh etc. Which can increase its surface area hugely, this make it can be 

applied as rubber reinforcing agent and master batch carbon black for rubber and plastic products like tires, rubber belt, PVC etc.

The market price is between US$500-800 per ton. A new process is under developing which can remove the ash content from

 the carbon black, to reduce the ash content less than 4%. It can compete with virgin carbon black after reduce the ash content 

less than 4%. Price can go up to US$1000-2000 per ton. 

 Test report of the carbon black after refinery after washing

 3. Oil Distillation Plant

We are the professional company which researches and makes the waste lubricating oil, crude oil refinery machine. 

 We have the unique technology for increasing the oil output (the oil yield is not less than 90% when the water by extraction is less than 5%), 

reducing the fuel consumption (20 kg diesel for each ton of waste oil) and preventing coked. Meanwhile, we are good at reducing the sulfur, 

cloud point and color of the oil, which can be provided separately with additional cost. 

 We are producing two kinds of machine as following: Batch processing machine and Continuous processing machine. The end product can

 be nonstandard diesel and heavier fuel oil, and also can be renewable lubricating oil and heavier fuel oil when the raw material is waste 

lubricating oil. The capacity of distillation machine ranges from 25 tons per day to 100 tons per day.

Models Available

 Live photo for reference

CP-20 Semi-continuous tyre pyrolysis plant

1. System Introduction:

Cp-20 semi-continuous tyre pyrolysis system is the newest generation completely pyrolysis oil system worldwide, which contains 4 main parts as follows:

(1) Shreder system: This system can pretreat waste tires, and crush the whole tires into small granule with the size of 5-6mm.

(2) Pyrolysis reactor system: This system can pyrolysis the rubber granule into oil, gas and carbon black.

(3) Carbon black milling sytem: This system can mill the tire carbon black upto 2500mesh

(4) Carbon black pelletizer system: This system can make round pellets from carbon black fine powder

2. System PID diagram

2.1  Shreder system

2.2. Pyrolysis system

2.3 Carbon black milling system

2.4 Carbon black pelletizer system

3.Main Technical Specifications

3.1 Production Capacity

       The full system can process 20Ton waste tires per day(24hours), to get 5Ton scrap steel wires, 7Ton tire oil and 6Ton carbon black pellets, the finest carbon black size is up to 2500 mesh.

3.2  Power consumption

Shredder: 263KW

Pyrolysis:40KW

Carbon black milling:153KW

Carbon black pelletzier: 95KW

Total power comsumption: 551KW

3.3. Reactor size: 7100mm(Length) X2800mm(Diameter)

3.4. Oil rate: 50%

3.5. Auto feeding and auto carbonblack discharging.

4. First profitable completely pyrolysis plant was established successfully in Konya, Turkey in the year of 2011.